Cold extraction and deaeration system for fruit and vegetable purees
Ensure high-quality fruit and vegetable purees with minimal air content, thanks to cold extraction and deaeration technology, perfect for operations that demand fresh, pure taste and enhanced product shelf life.
Extracts and Deaerates Fruits and Vegetables
The ULTRA Series Turbo Extractors, designed by Bertocchi, excel in the seamless integration of cold extraction and deaeration for fruit and vegetable processing. This innovative equipment maximizes product quality by maintaining nutrient integrity and flavor. It operates using high-speed rotor systems to extract pulpy juices while removing air, readying the product for downstream processes like pasteurization or packaging. With applications spanning fresh juices, purees, and concentrates, this equipment is essential for juice manufacturers and food processors. The series can handle capacities from 500 kg/h to 32 t/h, ensuring scalability for varying production demands. Its PLC-controlled system allows for continuous operation and efficient energy use. Constructed from durable materials suited for food applications, the ULTRA Series supports easy maintenance with an optional CIP system, offering engineering support for customization to meet specific production requirements.
Benefits
- Enhances product quality by preserving flavor and nutrients through cold extraction and deaeration.
- Increases production efficiency with capacities up to 32 t/h and continuous operation.
- Lowers operational costs with energy-efficient design and minimal maintenance requirements.
- Adapts to diverse processing needs with customizable configurations and engineering support.
- Integrates seamlessly into existing production lines, expanding capabilities without extensive modifications.
- Applications
- Nectar,Fruit purees,Fruits,Fresh juices,Vegetables,Concentrates,Baby food,Vegetable purees,Pulpy juices
- End products
- Mixed berry smoothie,Apple puree,Grape concentrate,Mango puree,Apricot juice,Strawberry puree,Banana smoothie,Carrot puree,Peach baby food,Tropical fruit juice,Green juice blend,Fresh apple juice,Cold-pressed vegetable juice,Spinach baby food,Pulpy orange juice,Aseptic fruit puree,Tomato juice,Pear nectar,Beetroot juice,Pineapple nectar
- Steps before
- Washing,Chopping,Destoning,Pumping
- Steps after
- Heating treatment,Cold Pasteurization (HPP),Aseptic Packaging,Hot Packaging
- Input ingredients
- fruits,vegetables,apples,pears,destoned peaches,apricots,grapes,red fruits,wild fruits,tropical fruits,bananas,frozen products,whole fruits,chopped fruits,destoned fruits
- Output ingredients
- fruit puree,vegetable puree,concentrate,single strength puree,packed puree at hot temperature,aseptic puree,baby foods,nectars,fresh juices,fresh pulpy juices
- Market info
- Bertocchi is known for manufacturing engineered-to-order industrial equipment, specializing in custom process solutions for the food and beverage industry. They have a strong reputation for innovation, quality, and reliability in producing machinery tailored to customer specifications.
- Capacity
- 500 kg/h to 32 t/h
- Automation
- PLC-controlled
- Process Type
- Cold/Frozen Extraction
- Deaeration
- Cold Deaeration
- Temperature
- Room Temperature
- Model Sizes
- 6 to 13 Different Model Sizes
- Filling Purpose
- Fresh Juices,Pulpy Juices
- Process Compatibility
- HPP Cold Pasteurization
- Working mechanism
- Cold extraction,deaeration
- Integrated steps
- Turbo extraction,pumping,and deaeration
- CIP/SIP
- Simple installation and use
- Batch vs. continuous operation
- Inline Continuous
- Automation level
- Manual / PLC-based automation
- Suitability for frozen products
- Yes
- Fruit compatibility
- Apples,pears,peaches,apricots,grapes,red fruits,wild fruits,tropical fruits,bananas
- Vegetable compatibility
- Various types
- Fiber content
- Medium fibers in pulpy juices
- Machine footprint
- Compact,single frame installation
- Discharge method
- Cold deaeration system
- Feed method
- Whole,chopped,or destoned fruits/vegetables
- Tank shape and size
- Turbine with High Speed Rotopulse
- Basket,Cone
- Cold Turbo Extractor
- Compact footprint
- Yes