Roller embossing system for snack production
Effortlessly shape and press multiple product strands into diverse, precise forms with this specialized roller embossing system, ensuring consistent quality and efficiency throughout your snack production process.
Shapes and Embosses Snack and Wafer Products
The Roller Embossing System SKF by Hebenstreit GmbH is designed to precisely shape and emboss snack and wafer products, making it integral to high-speed production lines. Featuring 2 to 4 pairs of embossing units, it effortlessly creates intricate shapes such as squares, triangles, and arrow patterns in both filled and unfilled products. Ideal for applications ranging from cereals and sweet snacks to biodegradable packaging, this system operates efficiently in continuous processing environments. The SKF system is equipped with advanced automation for seamless integration, ensuring consistent product quality and reducing operator intervention. Built for durability, it accommodates high throughput demands while maintaining tight control over shaping parameters. Customizable embossing profiles further enhance its adaptability, catering to diverse production needs.
Benefits
- Enhances production efficiency by shaping multiple product strands simultaneously.
- Offers flexibility in design, accommodating various product shapes to meet market demands.
- Integrates seamlessly with existing production lines, minimizing setup time and cost.
- Reduces manual intervention with automated, precise embossing controls.
- Built with robust materials ensuring longevity and low maintenance in high-speed operations.
- Applications
- Biodegradable packaging,Snacks,Pet food,Cereals,Sweets,Protein crisps,Wafer products,Extruded products,Whole grain products,Savoury snacks
- End products
- Design popcorn,Moulded wafers,Pork rind snacks,Flakes,Spirals,Curls,Coated hollow wafers,Rings,Flat wafers,Microcrispies,Hollow wafers,Breakfast cereals,Filled snacks,Malt rings,Flat breads,Whole grain curls,Crispies,Legumes snacks,Filled shapes,Croûtons,Functional flours,Protein crisps (tvp),Coated wafers,Balls,Sticks
- Steps before
- Raw Material Preparation,Extrusion,Drying,Seasoning,Cooling,Co-Extrusion
- Steps after
- Cutting,Embossing,Conveying
- Input ingredients
- raw material,filled product strands,unfilled product strands
- Output ingredients
- square shapes,rectangular shapes,triangular shapes,arrow-shaped,embossed shapes
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Embossing units
- 2 to 4 pairs
- Shapes
- Triangular,rectangular,square,arrow-shaped
- Product strands
- Up to 4 filled or unfilled
- Working mechanism
- Roller embossing
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick setup
- Cleaning method
- CIP / Manual
- Integrated steps
- Forming,pressing,embossing
- Shape flexibility
- Square,rectangular,triangular,arrow-shaped
- Density/particle size
- 0.5–2.5 g/cm³
- Embossing unit count
- 2 or 4 pairs
- Shape types
- Triangular,rectangular,square,arrows,nuts
- Material discharge method
- Conveying
- Made in
- Germany
- Embossing units
- 2 or 4 pairs
- Embossed shapes
- Square,rectangular,triangular,arrow-shaped,custom shapes
- Product strand options
- Filled or unfilled strands