Dough sheeting solution for high-quality bread production

For bakeries aiming to perfect dough consistency, this solution offers precise portioning and gentle handling of high-water-content doughs, ensuring consistent quality across diverse bread varieties.

Dough sheeting solution for high-quality bread production
Great for making:
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Processes Diverse Dough Types for Bakery Products

The DrieM dough sheeting line from Royal Kaak is engineered to revolutionize bakery production by providing a seamless process for handling a wide variety of doughs. Utilizing a stress-free dough layout, it processes soft and sticky dough types efficiently, allowing for optimal hydration levels ranging from 42% to over 90%. This equipment is ideal for creating a breadth of bakery products, including sliced sandwich bread, pizza crusts, and specialty items like Brazilian pão francês and English scones.

The line is designed for continuous, high-speed operations, making it suitable for industrial and commercial bakeries aiming for high throughput. The sheeting process begins with creating a uniform dough slab, adaptable to various shapes through subsequent steps, including rolling, cutting, and decorating.

Each unit is equipped with a user-friendly PLC touchscreen for easy adjustment of processing parameters, ensuring precise control over dough flow, weight, and dimensions. Energy efficiency is achieved through direct-drive motors, eliminating the need for oil and reducing maintenance demands. Open design facilitates cleaning and service access, streamlining routine upkeep. Available customization options include specific geometry configurations and ingredient handling capabilities to suit unique production requirements.

Benefits

  • Maximizes variety in product offerings with flexible dough handling capabilities.
  • Reduces labor costs through easy-to-navigate PLC-controlled operations.
  • Preserves dough integrity, even with high liquid content, enhancing product quality.
  • Minimizes cleaning and maintenance efforts with an accessible, chain-free design.
  • Adapts to various recipes and production demands, increasing operational versatility.

General


Applications
Flat bread,Buns,Bread,Pão francês,Pizza,Rolls,Scones,Baguette
End products
Hot dog buns,Pita bread,French baguette,Sliced sandwich bread,Thin crust pizza,Brazilian pão francês,Hamburger buns,Naan bread,Thick crust pizza,English scones
Steps before
Dough Mixing,Dough Make-Up,First Proofing
Steps after
Baking,Cooling,Packing
Input ingredients
dough slab,liquid ingredients,seeds,decorative ingredients,soft inclusions
Output ingredients
cut dough,rolled-up dough,moulded dough,bread,pizza,scones,Pão Francês,tin bread,flat bread,bread crumb
Market info
Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.

Technical Specifications


Capacity
High capacity
Water Content Handling
42% - 90%+
Automation
User-friendly PLC screen with touchscreen display
Product Flexibility
Various shapes and sizes
Dough Viscosity Handling
Wide variety of viscosities
Cleaning Accessibility
Easily accessible for cleaning and service
Drive System
No chains,directly driven motors
Layout
Stress-free dough layout
Space-saving Design
Yes

Operating Characteristics


Automation level
PLC / User-friendly touchscreen
Soft dough handling
No tension / no shrinkage
Batch vs. continuous operation
Continuous / Inline
Changeover time
Easy switching between recipes
Cleaning method
Easily accessible for cleaning
High capacity
Single operator needed
Stress-free dough layout
Gentle dough handling
Decorative application
Multiple stages for decoration

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Space-saving design
Discharge method
In-line belt system
Control panel type
User-friendly PLC screen with touchscreen display
Compact footprint
Yes

Custom Options


Control panel type
User-friendly PLC screen with touchscreen display
Drive system
Directly driven motors,no chains
Interior accessibility
Easily accessible for cleaning and service
Space utilization
Space-saving yet open design
Switching options
Easy switching between product sizes and shapes
Product Groups
Bakery Food
Processes
Cutting Decorating Forming Handling Mixing Portioning Pressing Rolling Sheeting Weighing