Industrial cheese processing plants
Streamline your cheese production with custom-engineered systems designed to enhance efficiency and consistency, from curd preparation to final packaging, ensuring top-tier quality for every batch.
Processes and Packages Cheese and Dairy Products
BERTSCHfoodtec offers a comprehensive range of cheese and dairy processing equipment tailored to meet the diverse needs of modern dairy producers and cheese manufacturers. These systems are engineered to streamline operations from milk reception to final product packaging, ensuring efficiency and consistent quality throughout the production line.
The equipment employs precise cutting, stirring, and brining processes with state-of-the-art automation, enabling you to handle a variety of cheese types, such as Emmentaler, Gruyere, and Mozzarella, as well as dairy products like yogurt and UHT milk. Capable of integrating seamlessly into existing facilities, these systems boast PLC-controlled operations and remote monitoring capabilities for real-time management and optimization.
Operating with high energy efficiency, the equipment reduces operational costs by incorporating variable-speed motors in key processing stages. Crafted from durable stainless steel, the systems offer excellent corrosion resistance, meeting rigorous food safety standards. With options for CIP cleaning systems, maintenance is simplified, minimizing downtime and ensuring hygienic operations.
BERTSCHfoodtec provides customized engineering support to adapt equipment to specific production requirements, offering scalable solutions for both large-scale manufacturers and artisanal dairy operations.
Benefits
- Enhances production flexibility by accommodating a wide range of dairy and cheese products.
- Minimizes operational costs through energy-efficient motor and process design.
- Streamlines processes with seamless integration and remote monitoring capabilities.
- Ensures consistent product quality with precise automation and control.
- Simplifies maintenance and cleaning with integrated CIP systems.
- Applications
- Cream,Mozzarella,Whey products,Milk,Cheese,Soured milk products,Curd cheese,Pizza cheese,Desserts,Butter,Yogurt,Quark,Dairy
- End products
- Sweetened condensed milk,Gruyere cheese,Pizza mozzarella,Ricotta cheese,Emmentaler cheese,Artisanal yogurt,Uht milk,Sour cream,Whipped butter,Esl milk products,Cream cheese,Probiotic yogurt,Quark cheese,Buttermilk,Salt-brined cheese,Whey protein concentrate,Low-fat yogurt,Mascarpone cheese,Cheesecake filling,Feta cheese,Semi-hard cheese,Soft goat cheese,Alpine cheese,Hard cheese,Flavored yogurt drinks,Milkshakes,Kefir,Blue cheese,Italian gelato
- Steps before
- Milk reception,Milk analysis,Milk cooling,Heating,Filtration,Standardisation,Degassing
- Steps after
- Cheese cutting,Packaging,Storage,Ripening,Whey treatment,Heat recovery
- Input ingredients
- milk reception,milk,sheep milk,goat milk,cream,curd,raw sausage,raw ham
- Output ingredients
- cheese,hard cheese,semi-hard cheese,soft cheese,curd cheese,quark,cream cheese,blue cheese,mozzarella,pizza cheese,yoghurt,soured milk products,whey products,dairy products,milkshakes,ESl products,UHT products,desserts
- Market info
- Bertsch is known for manufacturing high-quality industrial engineered-to-order (ETO) equipment, specializing in products like tanks, pressure vessels, and heat exchangers. They are reputed for their custom engineering solutions and robust construction standards.
- Capacity
- Varies by system
- Material
- Stainless steel
- Automation
- PLC-controlled
- Heating capability
- Hot water and steam
- Emptying system
- Double cone with two outlets
- Cleaning method
- CIP/SIP
- Control system
- Remote monitoring with Ethernet
- Brine system type
- Manual / Automatic
- Cutting system
- Electro-polished cutting units
- Process flow control
- Individual recipe control
- Stirring system
- Self-supporting agitators
- Suction system
- Whey suction with pneumatically operated basket
- Agitation
- Self-supporting
- Cooling
- Brine cooler
- Production line type
- Customizable
- Pressing system
- Automatic holding of cheese blocks
- Tank design
- Cylindrical or cubic
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Biological compatibility
- Food-grade materials
- Cleanability
- CIP-capable
- Corrosive resistance (e.g. acids)
- Stainless steel V4a
- Density/particle size
- Varies based on cheese type
- Cheese type compatibility
- Hard,semi-hard,soft cheeses
- Design
- Stainless steel construction
- Shape
- Double-O shaped with large surface area
- Footprint
- Compact design
- Tank Design
- Cylindrical or cubic
- Discharge Method
- Double cone with two outlets
- Control Panel Type
- Remote monitoring with Ethernet
- Material
- Stainless steel V4a
- Agitators
- Self-supporting without bottom gearing
- Outlet Valves
- Installed flush with the floor
- Emptying
- Fast,gentle,complete
- Control concept
- Customer's specifications adapted
- Remote monitoring
- Via Ethernet
- Automation
- Full automation with optional manual operations
- Tank design
- Double-O shaped,adjustable for large surface area
- Outlet valves
- Installed flush with the floor
- Emptying method
- Fast,gentle,complete (double cone with two outlets)
- Automatic control system
- For cheese handling and brine systems
- Cheese development
- Individual recipe control
- Remote maintenance
- Via modem or VPN-access
- Stirring and cutting
- Self-supporting agitators without bottom gearing
- Cheese brine systems
- Manual and automatic options
- Cleaning system
- CIP with customized automation
- Cheese formats
- Combinable for varied cheese formats
- Heating method
- Hot water and steam options
- Cheese cutting results
- Optimized stirring paddles for uniform vat flow