High-performance donut and ball donut production line
Efficiently produce a wide variety of donuts with precise shape and minimal scrap, ensuring consistent quality and taste throughout high-speed operations.
Produces and Shapes Donuts with Precision
The EVOLUTION Donut and Berliner Line from WP Kemper delivers an unparalleled donut production solution tailored for industrial bakeries and food production companies. Utilizing WP Kemper’s patented donut stamp technology, this equipment ensures minimal scrap dough while maintaining precise dimensions and consistency across a variety of donut styles, from classic ring donuts to sugar-dusted mini donuts.
Operating under a continuous, high-speed production process, the line consists of integrated components including dough dividing and moulding machines, pre-proofers, flat pressing and pre-pressing modules, an innovative stamping mechanism, and final proofers. This modular system has a throughput capacity of up to 57,600 pieces per hour, making it ideal for high-demand environments.
Automation is facilitated through PLC control, enhancing integration into existing lines and maximizing production flexibility across various donut types. The line is designed with hygienic components to ensure easy cleaning and maintenance, featuring a tray cleaning station with infra-red technology.
Engineered for durability, the equipment can be customized with different working widths and weight ranges to meet specific production needs, and it supports a wide array of end-products including filled ball donuts and chocolate-covered varieties, meeting the diverse demands of the bakery and confectionary industries.
Benefits
- Enhances production efficiency by processing up to 57,600 donuts per hour.
- Minimizes waste with patented stamping technology, reducing scrap dough significantly.
- Ensures product consistency with precise weight and shape control.
- Simplifies maintenance and ensures hygiene with easy-to-clean modular components.
- Adapts to diverse production needs with customizable configurations and automatic operation.
- Applications
- Ball donuts (sugared),Ball donuts (glazed,Donuts (frosted),Long donuts,Chocolate),Donuts (sugared),Ball donuts,Donuts,Mini donuts
- End products
- Long filled donuts,Mini sugar-coated donuts,Classic ring donuts,Frosted ring donuts,Filled ball donuts,Sweet sugar-dusted donuts,Chocolate-covered ball donuts,Glazed ball donuts
- Steps before
- Dough Preparation,Dough Mixing,Dough Dividing
- Steps after
- Frying,Cooling,Glazing,Frosting,Packaging
- Input ingredients
- dough,dough pieces,round dough pieces,pre-pressed dough,dough balls
- Output ingredients
- donuts,ball donuts,mini ball donuts,mini donuts,sugared ball donuts,glazed ball donuts,chocolate ball donuts,frosted donuts,sugared donuts,long donuts
- Market info
- WP Kemper is known for manufacturing high-quality industrial baking equipment, specializing in mixing, dividing, and dough processing solutions, with a strong reputation for innovation, engineering excellence, and reliable service in the bakery industry.
- Production Capacity
- Up to 57,600 pieces/hour
- Weight Range
- 10 g to 70 g
- Working Width
- 800 mm,1,000 mm,1,200 mm
- Rows
- 6 to 16
- Automation
- Automatic modular line
- Dough Processing
- KEMPER DOUGH BALL SYSTEM
- Pre-proofer
- Exchangeable and breathable gauze inserts
- Final Proofer
- Includes tray cleaning station with infra-red technology
- Hygiene Standard
- Infra-red emitters and hygiene stations
- Donut Stamp
- Patented with low scrap dough
- Energy Efficiency
- Focus on high profitability
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Integrated steps
- Mixing to Frying
- Abrasion resistance
- High
- Cleanability
- Easy to clean/CIP compatible
- Biological compatibility
- Food grade
- Corrosive resistance (e.g.,acids)
- Yes
- Machine footprint
- Modular and adaptable
- Working width
- 800 mm,1,000 mm,1,200 mm
- Weight range
- 10 g - 70 g
- Rows
- 6 - 16
- Capacity
- Up to 57,600 pieces/hour
- Donut size
- Based on weight 10 g - 70 g
- Modular Design
- Yes,modular and individually adaptable
- Working Width Options
- 800 mm,1,000 mm,1,200 mm
- Rows Configuration
- 6 - 16 rows