Compound rolling unit for dough sheets
Achieve unparalleled precision in dough formation with our high-speed compound rolling unit, designed to ensure uniform dough sheets for consistent quality in noodle and pasta production lines.
Rolls and Sheets Dough for Consistent Production
The Compound Rolling Unit AVII from Bühler Group is expertly engineered to transform semi-finished dough into precisely measured sheets, vital for high-speed food production lines. Tailored for pasta, noodles, and bakery productions, this unit uses high-precision rollers and independent motors to ensure uniform thickness and continuous operation. By employing a ‘first in, first out’ conveying system, it minimizes product loss and optimizes throughput. Its robust design accommodates rigorous food processing demands with options for stainless steel construction, ensuring longevity and compliance with industry standards. PLC integration allows seamless automation and remote monitoring, reducing manual intervention and enhancing operational efficiency.
Benefits
- Enhances product consistency by achieving precise dough thickness with high-precision rollers.
- Minimizes waste and increases yield through the efficient 'first in, first out' conveying system.
- Offers flexible production with independently motorized roller pairs for adaptable operations.
- Reduces energy consumption with frequency converters optimizing motor use.
- Ensures high-quality end products by controlling the gluten matrix for optimal dough characteristics.
- Applications
- Asian noodles,Baked goods,Snacks,Pasta,Confectionery,Breakfast cereals,Dairy
- End products
- Spaghetti,Filled chocolates,Cornflakes,Instant ramen,Potato chips,Sandwich bread,Yogurt
- Steps before
- Dough preparation,Emulsification
- Steps after
- Cooking,Tempering,Cooling,Drying,Packing,Palletizing
- Input ingredients
- dough particles,raw material
- Output ingredients
- uniform dough sheet,stick noodles,fried noodles,air-dried noodles,end product
- Market info
- Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.
- Accuracy
- ±15 micrometers
- Automation
- Independent motor with frequency converter
- Continuous process
- First in,first out
- Roller adjustment
- High-precision cast rollers
- Roller gap adjustment
- Yes
- Flexibility
- Independent motor control
- Production line support
- Stick,fried,and air-dried noodle production
- Working mechanism
- Pressing rollers
- Conveying process
- 'First in,first out'
- Control level
- High-precision roller gap adjustment
- Operation flexibility
- Independent motor for each roller pair
- Automation level
- Independent motor with frequency converter
- Abrasion resistance
- High
- Biological compatibility
- Suitable for food-grade materials
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Suitable for range 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Roller type
- High-precision cast rollers
- Roller Size
- Customizable
- Discharge method
- 'First in,first out' conveying process
- Control panel type
- Independent motor with frequency converter
- Roller gap adjustment
- Adjustable
- Compact footprint
- Designed for minimal space usage
- Roller gap adjustment
- High-precision capability
- Independent motor control
- Yes
- Frequency converter
- Included
- Level position sensor
- Included
- Control panel type
- Digital/Programmable