Product counting system for confectionery and food products
Achieve 100% counting accuracy and seamless integration in your packaging line with this high-speed system, perfect for consistent dosing and packaging of diverse solid products in continuous operation environments.
Counts and Packages Solid Products Accurately
The HQ Series from Cremer is a comprehensive product counting and packaging solution designed for high-speed, continuous operations in diverse industries, including confectionery, food, consumer goods, and medical devices. These machines stand out with their ability to process and package a wide array of solid products—from chocolate bars and jelly beans to medical insulin pen needles and hardware components—with 100% counting accuracy.
Operating on a precision-driven multi-channel counting system, the HQ Series employs vibratory plates for effective product separation and ensures seamless integration into existing production lines. Capable of handling up to 175 discharges per minute, it meets the demands of high throughput environments, proving indispensable for 24/7 operations.
Automation is central to the HQ Series, featuring a PLC-controlled system that allows for easy integration into various packaging configurations—be it vertical baggers, cartoners, or rotary container fillers. The equipment is designed to be energy efficient with minimal maintenance, promoting maximum uptime and reliability.
Manufactured with options for various frame sizes and counting channel configurations, the HQ Series can be customized to match specific user requirements. It aligns with stringent industry standards, providing safety and compliance in demanding operational conditions. With robust engineering support, Cremer ensures tailored solutions to meet unique production needs.
Benefits
- Ensures precise inventory management and product consistency with 100% counting accuracy.
- Increases production flexibility with scalable output for various product sizes and types.
- Optimizes operational efficiency with high-speed processing of up to 175 discharges per minute.
- Minimizes maintenance costs and maximizes reliability with a proven low-maintenance design.
- Enhances operational versatility with seamless integration into existing packaging lines.
- Applications
- Medical devices,Non-food products,Confectionery,Nutraceutical gummies,Detergent pouches,Food products,Bakery products,Hardware parts,Beverage capsules
- End products
- Laundry detergent pods,Protein gummy bears,Fish oil capsules,Jelly beans,Chocolate bars,Croissants,Screws,Insulin pen needles,Single-serve coffee pods
- Steps before
- Product feeding,Bulk loading,Product separation
- Steps after
- Packaging,Conveying,Discharging
- Input ingredients
- bulk products,unmixed products,single type products,single flavor products
- Output ingredients
- bagged products,conveyed products,packaged products,assorted product mixes
- Market info
- Cremer is known for designing and manufacturing precision counting machines, particularly in the pharmaceutical and food industries. Their expertise lies in innovative, accurate, and reliable counting solutions for tablets, capsules, and confectionery.
- Counting accuracy
- 100%
- Output capacity
- Up to 175 discharges/minute
- Number of counting channels
- 4,6,8,or 12
- Number of memory flap levels
- 1,2 or 3
- Nominal frame size
- 400 mm or 600 mm
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Nominal frame size
- 400 mm or 600 mm
- Number of counting channels
- 4,6,8,or 12
- Number of memory flap levels
- 1,2 or 3
- Discharge method
- Bags,conveyor belt,industrial packaging
- Integration possibilities
- Direct packaging machine integration
- Number of counting channels
- 4,6,8,or 12
- Memory flap levels
- 1,2,or 3
- Output capacity customization
- Scalable
- Discharge station configuration
- Manual fill unit or automatic discharge
- Dosing system type
- Vertical or horizontal conveyor