Automatic counting and capping system for tablets and capsules
Ensure precise tablet and capsule counting and seamless capping in one streamlined operation, enhancing efficiency and flexibility in high-speed production lines for solid products.
Counts, Fills, and Caps Solid Products
The CM-100 ORTHUS from Siempharma is a sophisticated counting-capping monobloc designed for precision and efficiency in the pharmaceutical, nutraceutical, and cosmetic industries. This equipment integrates electronic multichannel counting with continuous-motion bottle capping, effectively supporting applications like paracetamol tablets and fish oil softgels. It processes up to 100 units per minute, incorporating advanced fault rejection to ensure only perfect outputs. Automation is achieved via a PLC-controlled system, with components crafted from FDA-approved materials for hygienic operations. The monobloc’s design supports easy cleaning and maintenance, and it complies with GMP and CE standards, making it an ideal choice for high-speed, reliable packaging lines.
Benefits
- Enhances production efficiency with high-speed counting and capping up to 100 units per minute.
- Minimizes contamination risks through easy-to-clean, FDA-approved contact materials.
- Streamlines workflow with integrated fault rejection, eliminating production halts.
- Facilitates quick adjustments and training with intuitive touch screen HMI.
- Ensures regulatory compliance with GMP and CE certification.
- Applications
- Nutraceuticals,Cosmetics,Gelatine capsules,Solid products,Pills,Tablets,Capsules,Pharmaceuticals
- End products
- Gelatin-based dietary supplements,Fish oil softgel,Multivitamin gummies,Vitamin d capsules,Pain relief tablets,Probiotic capsules,Herbal supplement tablets,Cough suppressant capsules,Paracetamol tablets,Antacid pills
- Steps before
- Purification,Drying,Sorting
- Steps after
- Packing,Labeling,Distribution
- Input ingredients
- tablets,capsules,pills,hard gelatine,soft gelatine,bottles
- Output ingredients
- filled bottles,capped bottles
- Market info
- Speed
- Up to 100 pieces per minute
- Automation
- Automatic counting and capping
- Operation
- Continuous motion
- Accuracy
- Detectable small tablet fragment
- Cap type
- Pressure,screw-on,pilfer proof
- Changeover
- Easy change size parts
- Cleaning method
- Easily removable parts for cleaning
- Compliance
- CFR21 part 11 / EU ANNEX 11 ready
- Standard
- INDUSTRY 4.0 compliant
- Materials in contact
- FDA or other approved materials
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- CIP/SIP
- Easy manual cleaning / maintenance
- Cleaning method
- Manual
- Changeover time
- Fast due to easy change size parts
- Cleanability
- Yes
- Biological compatibility
- Yes
- FDA approved materials
- Yes
- Corrosive resistance (e.g. acids)
- Yes,AISI 304 stainless steel
- Density/particle size
- Suitable for tablets,capsules,pills,and gelatine
- Product type
- Tablet / capsule / pill / gelatine
- Bottle compatibility
- Various types of bottles
- Machine footprint
- Compact
- Control panel type
- Touch Screen HMI
- Discharge method
- Outfeed conveyor belt
- Construction material
- AISI 304 stainless steel panels
- Control panel type
- Touch Screen HMI
- Integration possibilities
- INDUSTRY 4.0 standard
- Operator protection
- RABS / Laminar Flow
- Cap compatibility
- Pressure,Screw-on,Pilfer proof
- Capping station
- 1 station with 4 closing heads