Integrated counting system for tablet and capsule bottling
Optimize your production line with a compact solution designed for seamless integration, handling everything from counting to capping with precision. Ideal for operations requiring rapid changeovers without compromising on speed or efficiency, ensuring high-output and reliable bottling of solid-dose products.
Integrates Counting, Filling, and Capping Functions
The MINILINE from IMA Swiftpack is an innovative integrated counting and bottle transport system tailored for pharmaceutical and nutraceutical production lines. This compact unit combines desiccant insertion, tablet or capsule counting, cotton insertion, and induction sealing, all within one flexible platform. Capable of handling up to 50 bottles or 6,000 tablets per minute, the MINILINE efficiently manages a range of products such as paracetamol tablets, omega-3 supplements, and vitamin D capsules. Designed for quick changeovers and GMP compliance, it features a simple HMI for seamless operation and tool-free adjustments. Its energy-efficient design minimizes power use, while enabling manufacturers to maintain high OEE even with frequent format changes. The system is highly compatible, allowing integration with existing SVII counters, and offers exceptional visibility for easy cleaning, ensuring no hidden entrapment points.
Benefits
- Enhances production efficiency with high-speed, continuous operation.
- Optimizes space utilization with its compact footprint.
- Reduces energy costs through minimized power consumption.
- Increases production flexibility with fast, tool-free changeovers.
- Ensures compliance with stringent GMP standards.
- Applications
- Supplements,Vitamins,Capsules,Pharmaceutical tablets
- End products
- Ibuprofen capsules,Multivitamin tablets,Omega-3 supplements,Vitamin d capsules,Paracetamol tablets
- Steps before
- Tablet or capsule production,Desiccant preparation,Cotton processing,Bottle manufacturing
- Steps after
- Labeling,Packaging,Warehousing,Distribution
- Input ingredients
- bottles,tablets,capsules,desiccants,cotton,rayon,polyester
- Output ingredients
- filled bottles,capped bottles,induction sealed bottles
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Production output
- Up to 50 bottles/min. or 6,000 tablets/min.*
- Container diameter range
- 25 mm – 100 mm
- Container height range
- 40 mm – 200 mm
- Cap diameter range
- 20 mm – 60 mm
- Desiccant
- 1,2 and 3 gram – 1 – 10 canisters per bottle
- Cotton compatibility
- Cotton,Rayon and Polyester 50 mm – 100 mm length
- Changeover speed
- Simple and fast changeover without tools
- Automation
- Single HMI to manage all the integrated machines
- Automation level
- Single HMI
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Simple and fast without tools
- CIP/SIP
- GMP design for easy cleaning
- Cleaning method
- GMP design for easy cleaning
- Energy efficiency
- Reduced energy consumption
- Integrated Steps
- Desiccant insertion,counting,cotton insertion,capping,sealing
- Flexibility
- Configurable for any product or container
- Start-up Speed
- Immediate start at required production speed
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Bottle
- Container size and shape
- 25 mm – 100 mm diameter,40 mm – 200 mm height
- Product type
- Tablet/Capsule
- Desiccant type
- 1,2,and 3 gram canisters
- Cap type
- Diameters of 20 mm – 60 mm
- Compact footprint
- Yes
- Machine layout
- Integrated inline system
- Adjustable bottle size
- 25 mm – 100 mm diameter,40 mm – 200 mm height
- Cap diameter range
- 20 mm – 60 mm
- Desiccant insertion capacity
- 1,2,3 gram – 1 – 10 canisters per bottle
- Cotton insertion options
- Cotton,Rayon,Polyester 50 mm – 100 mm length
- Flexible configuration
- Product and container adaptable
- Control system
- Single HMI
- Compact footprint
- Mini space,maxi possibilities
- Control panel type
- Single HMI
- Integration possibilities
- Possibility to integrate an existing SVII counter
- Flexible configuration
- For any product or container requirement
- Changeover Speed
- Simple and fast changeover without tools