High-precision batch counting solution
Achieve precise product alignment and counting with advanced vibration and photocell techniques, essential for seamless batch processing and efficient packing operations.
Aligns and Counts Products for Batch Processing
The Channel Counter from Niverplast B.V. is an expertly engineered counting machine designed to simplify batch processing across diverse industries, including bakery, meat, and e-commerce. It stands out for its hygienic design and high accuracy, achieving up to 98% precision in product counting. Utilizing a vibration technique for product alignment and a photocell technique for counting, it seamlessly integrates into existing packaging lines, synchronizing with bag-in-box and VFFS machines. Available with 2 to 8 channels, each equipped with backlash-free eccentric drives, it accommodates various batch sizes and product types, ensuring that components in contact with products adhere to food safety standards with stainless steel or food-grade plastics. With low wear and minimal maintenance requirements, the Channel Counter offers long service life and operates smoothly in high-speed environments, boosting efficiency in processing solid products like bread loaves, sausages, and custom plastic molds.
Benefits
- Increases production speed by aligning and counting products efficiently.
- Minimizes labor costs through simple touchscreen operation.
- Ensures food safety with hygienic design and food-grade materials.
- Lowers maintenance costs with durable, long-lasting components.
- Enhances batch accuracy with 98% precision, reducing product waste.
- Applications
- E-commerce,Bakery,Meat,Fats,Oils,Fruits,Laundry,Powder,Vegetables,Moulding,Fish
- End products
- Butter blocks,Apple slices,Folded laundry items,Online store merchandise,Mixed vegetable packs,Olive oil bottles,Bread loaves,Sliced bread,Protein powder tubs,Bagels,Sausages,Custom plastic molds,Fish fillets,Flour packets
- Steps before
- Product Alignment,Channel Preparation
- Steps after
- Batching,Packing,Filling Boxes
- Input ingredients
- products,bread
- Output ingredients
- counted batches,batched products,filled boxes
- Market info
- Niverplast is known for innovative packaging solutions, specializing in industrial engineered-to-order equipment for bag-in-box systems, tray handling, and carton erecting machinery, with a strong reputation for quality and reliability in the packaging industry.
- Accuracy
- 98%
- Automation
- Touchscreen operated
- Channel Options
- 2,4,6,8 channels
- Construction Material
- Stainless steel/plastics suitable for food
- Maintenance Requirement
- Low wear and minimum maintenance
- Synchronization Capability
- Can be synchronized with packing machines
- Drive Type
- Backlash free eccentric drive
- Working Mechanism
- Vibration technique and brushes alignment
- Integration
- Can be synchronized with all packing machines
- Batch vs Inline Flow
- Batch processing
- Automation Level
- Touchscreen controlled
- Channel Configuration
- 2,4,6,8 channels
- Material Flow Control
- Photocell technique for counting
- Maintenance Level
- Low wear and minimum maintenance
- Usability
- Easy and very simple to operate
- Cleanability
- Hygienic design,easy to clean
- Machine footprint
- Compact design
- Channel configuration
- Available in 2,4,6,and 8 channels
- Material in contact with products
- Stainless steel or food-grade plastics
- Control panel type
- Touchscreen
- Discharge method
- Photocell technique for batch counting
- Control panel type
- Touchscreen
- Channel options
- 2,4,6,and 8 channels
- Drive type
- Backlash-free eccentric drive