Capsule filling system for powder, pellets, and tablets

Optimize capsule production with rapid dosing changes, minimizing downtime and ensuring precise filling for enhanced operational efficiency.

Doses and Fills Capsules Efficiently

The Modu-C HS from Harro Höfliger is a high-speed capsule filling machine designed for pharmaceutical and medical device manufacturers. Its standout feature is the patented trolley system, enabling quick changes between various dosing methods—powder, pellets, tablets, and liquids—ensuring minimal downtime and optimal productivity. With an impressive output of up to 200,000 capsules per hour, it supports continuous high-speed operations, ideal for pharmaceutical processing and packaging needs. The machine is PLC-controlled, with advanced inspection features like differential pressure measurements for quality assurance. Additionally, it integrates seamlessly with production line IT networks via standard interfaces and offers a no-cap-no-fill function, reducing product waste. The machine meets GMP standards and supports easy cleaning and maintenance with its innovative design, making it an invaluable addition to any capsule production line.

Benefits

  • Increases production efficiency with quick-change trolley system.
  • Minimizes downtime through easy operation and maintenance.
  • Ensures high precision in dosing with capacitive weight inspection.
  • Reduces waste with no-cap-no-fill functionality.
  • Complies with GMP standards for reliable pharmaceutical production.

General


Applications
Pellet pharmaceuticals,Liquid pharmaceuticals,Powder pharmaceuticals,Nutraceuticals,Capsule pharmaceuticals,Tablet pharmaceuticals,Pharmaceuticals
End products
Steps before
Empty capsule feeding,Customized product feed
Steps after
Capsule dedusting,Metal detection,Recycling raw materials,Packing
Input ingredients
powder,pellets,tablets,mini-tablets,empty capsules,liquids,capsule-in-capsule
Output ingredients
filled capsules,combination dosages,single dosages
Market info
Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.

Technical Specifications


Output
Up to 200,000 capsules/h
Capsule sizes
All common capsule sizes
Dosing units
Roller,tamping station,pellet,tablet,mini-tablet,capsule-in-capsule,liquid
Flexibility
Trolley concept for rapid change
Inspection
Calibration bar,differential pressure measurement,capsule closure inspection
Weight determination
Static gross/net inspection,100% net inspection via capacitive AMV sensor
Setup time
Minimum setup time
Cleaning
Easy operation and cleaning
No-cap-no-fill function
Minimum product loss
Empty capsule feeding
Central supply column
Filling stations
Up to three for powder and pellets
Peripheral network
Standard interfaces (MES,ActiveDirectory,OPC)

Operating Characteristics


Automation level
PRP function (person reduced production)
Changeover time
Rapid change of dosing systems
Cleaning method
Easy cleaning
Batch vs. continuous operation
Batch
Short setup time
Minimal setup and downtimes
Downtime management
Minimal downtimes
Flexibility
Flexibly expandable with dosing trolley system
Product loss management
Minimum product loss with no-cap-no-fill function
Integrated steps
Dosing of powder,pellets,tablets,mini-tablets,capsule-in-capsule,and liquid
Inspection capability
Capsule closure inspection and single elimination of bad capsules
Process flexibility
Combination filling with various systems
Integrated quality control
Calibration bar,differential pressure measurement

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Combination filling
Up to three products

Physical Characteristics


Compact footprint
Compact design for pharmaceutical applications
Control panel type
Color touch screen with a self-explanatory menu guide
Machine Output
Up to 200,000 capsules/h
Capsule Sizes Supported
All common capsule sizes
Dosing Stations
Up to three stations for powders and pellets
Trolley System
Patented modular trolley system for quick changes
Round Motion Machine
Dosing stations for powder and pellets
Central Supply Column
Ensures empty capsule feeding

Custom Options


Dosing trolley system
Patented,quick change
Control panel type
Color touch screen
Peripheral network integration
Standard interfaces (MES,ActiveDirectory,OPC)
Plug-and-play options
For process change
Capsule sizes
All common sizes