In-motion pharmaceutical bottle filler

Achieve up to 400 bottles per minute with this modular bottle filling solution, designed for seamless integration into high-speed pharmaceutical production lines. Revolutionize your filling process by minimizing downtime with tool-free changeovers and ensuring consistent, accurate product counts, even in dusty environments.

Counts, Fills, and Inspects Solid Dose Bottles

The CFI series from Cremer Speciaalmachines excels in the pharmaceutical industry as a versatile bottle filling and counting solution, specifically designed to maintain efficiency and precision in handling solid dosages such as tablets, capsules, and gelcaps. With its modular design, the CFI 622 accommodates up to eight counting modules, ensuring scalable performance tailored to your specific production capacity needs, reaching up to 400 bottles per minute.

Its patented in-motion bottle filling technology allows for continuous high-speed operation without halting, enhancing productivity and minimizing downtime. The integrated BottleChrom inspection system, featuring a Single Tablet Reject function, guarantees only quality products are packaged, addressing stringent quality control requirements.

Designed for diverse applications, the machine is suitable for pharmaceutical end-products such as ibuprofen tablets, omega-3 gelcaps, and multivitamin capsules. It seamlessly integrates into existing production lines, supporting the pharmaceutical, food, consumer goods, and agricultural sectors, while its PLC-controlled system ensures ease of operation and monitoring.

The machine’s robust design includes a dust-resistant product detection capability, crucial for maintaining accuracy in high-dust environments, and ensures compliance with industry standards. Material options provide durability, facilitating long-term use in demanding settings. Cleaning and maintenance are simplified by tool-free changeover parts, reducing downtime and enhancing operational efficiency. These features make the CFI series an ideal choice for pharmaceutical manufacturers seeking reliable, customizable solutions supported by Cremer’s dedicated engineering and customer support.

Benefits

  • Boosts production efficiency by filling up to 400 bottles per minute with continuous operation.
  • Ensures product purity with advanced inspection and reject system for high-quality output.
  • Allows flexibility and scalability with modular design accommodating variable production needs.
  • Minimizes downtime with fast, tool-free changeovers and easy maintenance.
  • Operates efficiently in high-dust environments with dust-resistant product detection sensors.

General


Applications
Solid dosage forms,Gelcaps,Capsules,Pharmaceutical tablets
End products
Ibuprofen tablets,Vitamin d capsules,Antihistamine tablets,Multivitamin capsules,Probiotic capsules,Acetaminophen tablets,Omega-3 gelcaps,Fish oil gelcaps
Steps before
Tablet production,Capsule production,Quality control,Product sorting
Steps after
Inspection,Packaging,Labeling,Distribution
Input ingredients
tablets,capsules,gelcaps,solid dose tablets,solid dose capsules
Output ingredients
bottles,filled bottles,plastic bottles,glass bottles,round bottles,oval bottles,rectangular bottles,square bottles
Market info
Cremer is known for designing and manufacturing precision counting machines, particularly in the pharmaceutical and food industries. Their expertise lies in innovative, accurate, and reliable counting solutions for tablets, capsules, and confectionery.

Technical Specifications


Speed
Up to 400 bottles/min
Counting Modules
Up to 8 modules
Automation
Tool-free change-over
Material Compatibility
Glass,Plastic (HDPE,PETE)
Bottle Shapes
Round,oval,square,rectangular,pucks
Bottle Height
35 - 200 mm (1.37 - 7.9”)
Bottle Diameter/Width
20 - 125 mm (0.8 - 4.9”)
Solids Type
Tablets,capsules,gelcaps
Solids Length
3 - 30 mm (0.12 - 1.18”)
Solids Diameter/Width
3 - 20 mm (0.12 - 0.79”)
Counting Accuracy
100% guaranteed
Product Inspection System
BottleChrom with Single Tablet Reject

Operating Characteristics


Working Mechanism
In-motion high speed bottle filling
Integration Steps
Integrated reject and sample tracks
Scalable Performance
Accommodates up to 8 counting modules
Modular Design
Tailored to specific production needs
Changeover Time
Fast and tool-free
Quality Inspection
Single Tablet Reject function
Cleaning Method
Easy to operate and clean
Automation Level
PLC/SCADA capable

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact design for space efficiency
Counting modules
Up to 8
Bottle shape compatibility
Round,oval,square,rectangular
Bottle material compatibility
Glass,Plastic (HDPE,PETE)
Solids type compatibility
Tablets,capsules,gelcaps
Solids length
3 - 30 mm
Solids diameter/width
3 - 20 mm
Bottles height
35 - 200 mm
Bottles diameter/width
20 - 125 mm

Custom Options


Counting modules
Up to 8 modules
Bottle shapes compatibility
Round,oval,square,rectangular,pucks
Bottle materials compatibility
Glass,Plastic (HDPE,PETE)
Control panel type
Integrated HMI
Product reject system
Single Tablet Reject function
Integration options
OPC networking capability
Product dust extraction
Provision available
Inspection system
BottleChrom product inspection system
Optional features
Badge or barcode reader system