Poultry processing efficiency monitoring system
Maximize production efficiency with real-time monitoring and precise tracking across multiple processing lines, enabling immediate adjustments to reduce waste and enhance throughput.
Tracks and Reports Production Efficiency
The MARS Efficiency Monitoring System from JBT Control Systems is designed to enhance operational efficiency in food and poultry processing facilities. Utilizing redundant sensors and a user-friendly touchscreen controller, it offers precise monitoring and real-time reporting of line and product efficiency. This system is capable of continuous, high-speed operation across various lines, such as cone, cut-up, and drip lines. Its flexible integration allows for retrofitting onto existing equipment, making it highly adaptable to diverse production environments.
Supporting a range of applications from poultry and seafood to plant-based beverages, the system ensures optimal performance with real-time data displayed on 50-inch scoreboards. The intuitive design includes stoplight-coded lights to indicate efficiency thresholds, motivating personnel and highlighting areas needing corrective action.
With full reporting capabilities—daily, weekly, and historic—the system provides comprehensive data analysis to minimize downtime and guide capital investment decisions. Data is stored on a Microsoft SQL Server database, facilitating remote access and detailed analysis.
The MARS Efficiency Monitoring System is available in robust materials to withstand washdown conditions, ensuring durability and compliance with industry standards. Additionally, it supports automated alerts to notify management of any efficiency declines, ensuring swift resolution of potential issues.
Benefits
- Enhances operational efficiency by providing real-time data and alerts, minimizing production downtime.
- Motivates workforce performance with readily visible efficiency indicators on the plant floor.
- Increases accuracy with over 99% sensor reliability, ensuring dependable efficiency tracking.
- Facilitates comprehensive production analysis with robust reporting capabilities for better decision-making.
- Easily integrates into existing lines, supporting versatile production requirements across various food processing industries.
- Applications
- Seafood,Ready meals,Beverages,Plant-based beverages,Sauces,Soups,Pet food,Meat,Bakery,Confectionery,Fruits,Oils,Plant-based protein,Dressings,Vegetables,Poultry,Seasonings,Juices
- End products
- Chicken nuggets,Diced fruit cups,Sunflower oil,Vegetable medleys,Barbecue sauce,Orange juice,Almond milk,Iced tea,Dry dog kibble,Microwaveable lasagna,Chocolate bars,Balsamic vinaigrette,Turkey breast slices,Sandwich bread,Smoked salmon,Fish fillets,Tofu burgers,Chicken noodle soup
- Steps before
- Kill Line Processing,Evisceration,Cut-up Line Setup
- Steps after
- Deboning,Packaging,Efficiency Reporting
- Input ingredients
- poultry products,raw poultry,production data
- Output ingredients
- line efficiency reports,product efficiency reports,end-of-day reports,real-time efficiency data,alerts for production declines,employee efficiency displays
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Accuracy
- 99.6%
- Automation
- Proprietary touchscreen controller
- Data storage
- Microsoft SQL Server
- Reporting frequency
- Real-time,daily,weekly,historic
- Display
- 7-inch touchscreen
- End-of-day report
- Available
- Monitor size
- 50-inch
- Sensor redundancy
- Yes
- System compatibility
- Cone lines,cut up lines,drip lines,Ossid counters,Meyn automatic breast deboning
- Alert types
- Text,email
- Control capacity
- Up to eight counter systems
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- SIP 135°C
- Cleaning method
- CIP
- Changeover time
- Immediate or time-defined intervals
- Real-Time Efficiency Reporting
- Real-time data display on scoreboards
- Text or email alerts
- Immediate,1,2 or 5-minute intervals
- User-Friendly,Touchscreen Controller
- 7-inch touchscreen
- Data Storage
- Microsoft SQL Server
- Redundant Sensors
- 99.6% accuracy guarantee
- Monitoring Capabilities
- Line and product efficiency tracking
- Cleanability
- Waterproof washdown enclosures
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Touchscreen
- Monitor size
- 50-inch
- Casing
- Waterproof washdown enclosure
- Control panel type
- 7-inch Touchscreen
- Integration possibilities
- Microsoft SQL Server
- Display type
- 50-inch Monitor
- Enclosures
- Waterproof Washdown