Automatic syringe de-nesting solution
Streamline syringe handling with a high-speed solution designed to optimize de-nesting, counting, and transfer processes, ensuring precise syringe alignment for downstream optical inspections and packaging.
De-nests and Feeds Syringes for Inspection and Handling
The NEXTRA N10 from Marchesini Group is an automatic syringe handling solution specifically designed to de-nest and prepare pre-filled syringes for downstream processing such as optical inspection, assembly, and labeling. This machine excels with a vision system that accurately decodes pre-printed data and conducts thorough nest completeness control. It operates with a high capacity, handling up to 36,000 syringes per hour, and supports various syringe sizes ranging from 0.5 ml to 20 ml, making it applicable to a variety of pharmaceutical applications such as insulin, flu vaccines, and heparin syringes. Built with a no glass-to-glass contact design option to ensure product integrity, it features automated nest removal and a high-capacity empty tub stacking unit for efficient and gentle syringe transfer. The NEXTRA N10 seamlessly integrates into automated inspection lines, supporting operations with precise empty nest repositioning and reliable tub transfer for re-nesting procedures, while complying with industry standards for quality and safety.
Benefits
- Enhances production accuracy with integrated vision system for data decoding and nest completeness control.
- Increases efficiency by handling up to 36,000 syringes per hour, reducing bottlenecks in production.
- Maintains product integrity with no glass-to-glass contact design to minimize breakage risk.
- Streamlines operations by seamlessly integrating with downstream inspection and re-nesting systems.
- Supports a wide range of syringe sizes, ensuring versatility across multiple pharmaceutical applications.
- Applications
- Biopharmaceuticals,Medical devices,Pharmaceuticals
- End products
- Heparin syringes,Pre-filled insulin syringes,Pre-filled growth hormone syringes,Pre-filled epinephrine pens,Flu vaccine syringes
- Steps before
- Syringe Production,Syringe Nesting,Tub Preparation,Pre-printing Data Encoding
- Steps after
- Optical Inspection,Syringe Assembling,Labelling,Re-Nesting
- Input ingredients
- syringe tubs,pre-printed data on tubs,nested syringes
- Output ingredients
- de-nested syringes,empty tubs,syringes for inspection or assembly,empty nest bins
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Automation
- Automatic
- Buffering
- Infeed Tub with FIFO policy
- Decoding System
- Vision system for Pre-printed data
- Capacity
- High capacity empty Tub stacking unit
- Output Speed
- Up to 36,000 Syringes/h
- Capacity
- Empty nest unload into a bin or stacking unit
- Dosing Type
- Nest completeness control and Syringe Counting
- Contact Type
- No Glass-To-Glass Contact version available
- Transfer System
- Gentle transfer of syringes onto the unload guide
- Empty Nest Handling
- Automated Nest Removal from Tub
- Compatibility
- Empty Nest re-positioning on Tub
- Transfer Type
- Automatic transfer of empty Nest/Tub
- Syringe Range
- 0.5 ml / 20 ml
- Working mechanism
- Automatic syringe de-nesting and feeding
- Integrated steps
- Decoding,Nest completeness control,Syringe counting
- FIFO policy
- Infeed Tub buffering
- Changeover time
- High efficiency with uninterrupted workflow
- Automation level
- Full automation
- Cleaning method
- No Glass-To-Glass Contact version available
- Transfer type
- Gentle transfer of syringes
- Batch vs. continuous operation
- Continuous
- Inspection integration
- Bridge conveyors for re-nesting machine
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Empty Tub stacking unit capacity
- High capacity
- Denesting control
- Complete prior to empty nest unload
- Transfer method
- Gentle transfer of syringes onto the unload guide
- Control panel type
- Touchscreen HMI
- Integration possibilities
- SCADA,PLC-based control systems
- No Glass-To-Glass Contact version
- Available