Rotary transfer system for pharmaceutical product filling
Ensure precise and hygienic filling of diverse pharmaceutical and health products with a modular system that adapts quickly to different container types and sizes, maximizing uptime and operational efficiency in high-speed production environments.

Fills, Counts, Assembles, and Packages Pharmaceutical Products
The Z-110 Rotary Transfer Machine from Rychiger is designed for pharmaceutical manufacturers, consumer health companies, and diagnostic sector operations requiring precise, high-speed filling and packaging solutions. This machine stands out with its ability to seamlessly transition between different container shapes, including plastic, aluminum, and glass, and accommodate a wide range of products from liquids to semi-solids, tablets, and granules.
Featuring a modular design, the Z-110 consistently delivers up to 6,000 units per hour, with capabilities supporting sterile and non-sterile applications such as sterile injectable vials, nasal sprays, and diagnostic test kits. The rotary transfer mechanism employs a central intermittent star wheel for reliable product transport through various automated processes—including filling, counting, assembly, capping, weighing, and gassing.
Integrated with advanced automation, the machine supports recipe-driven, tool-free changeovers, enhancing operational efficiency. Compliance with cGMP standards and constructed from FDA-compliant materials ensure alignment with industry regulations. Optional features such as laminar airflow (LAF) and oRABS provide additional contamination control.
Optimal maintenance is facilitated through user access protocols, batch protocols, and a compliant audit trail, supported by an extensive global service network, ensuring continuous productivity. Whether integrating into an existing line or as a turnkey solution, the Z-110 excels in meeting your production demands with reliability and precision.
Benefits
- Enhances production efficiency with rapid, recipe-driven changeovers, minimizing downtime.
- Ensures product quality and compliance through cGMP hygienic design and FDA-compliant materials.
- Accommodates extensive product diversity, from liquids to solids, reducing the need for multiple machines.
- Optimizes operational workflow with seamless integration into existing production lines.
- Provides robust global support, ensuring minimal operation interruptions and swift assistance.
- Applications
- Supplements,Consumer health products,Semi-solids,Containers,Granules,Liquid products,Diagnostics,Tablets,Bottles,Pharmaceuticals
- End products
- Liquid vitamin supplements,Eye drop bottles,Nutraceutical capsules,Herbal granules,Diagnostic test kits,Antacid gels,Over-the-counter cough syrups,Cosmetic serum bottles,Protein supplements,Sterile injectable vials,Nasal sprays,Vitamin bottles,Pain relief tablets,Antibiotic suspensions,Dietary supplements
- Steps before
- Component feeding,Bottle feeding,Bottle cleaning,Unscrambling,Pre gassing
- Steps after
- Post gassing,Labeling,Cartoning,End-of-line equipment,Induction sealing,Snap closure or component assembly,Packing,Torque monitored cap closing
- Input ingredients
- plastic containers,glass containers,aluminum containers,cylindrical containers,square containers,uniquely shaped containers,sterile products,non-sterile products,low viscosity liquids,high viscosity liquids,tablets,granules,droppers,stoppers,spray pumps,closures
- Output ingredients
- filled containers,filled bottles,assembled components,snap closures,torque monitored caps,induction sealed bottles,cottoned tablets,counted tablets,dosed granules
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Output/min
- Up to 100
- Output/h
- Up to 6,000
- Unit diameter
- Up to 100 mm
- Unit height
- Up to 300 mm
- Number of processing stations
- 10
- Power
- 400V 3 PE N
- Rated power
- 5-20 kW
- Compressed air requirement
- 6 bar,100 l/min
- Filling speed
- 100 container/min
- Filling volume
- From milliliters to liters
- Working Mechanism
- Rotary transfer with intermittent star wheel
- Integrated Steps
- Feeding,liquid filling,tablet counting,inspection,cap closing
- Automation Level
- PLC / Recipe Control
- Batch vs. Continuous Operation
- Batch
- Changeover Time
- Tool-free,rapid format change
- Cleaning Method
- cGMP hygienic design
- Energy Efficiency
- Efficient design with optimal uptime
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Machine footprint
- Small
- Discharge method
- Central intermittent star wheel
- Control panel type
- Recipe control
- Compact footprint
- Yes
- Control panel type
- HMI with recipe control
- Integration possibilities
- OPC UA connectivity
- Multi-format capability
- Plastic,aluminum,glass containers
- Tool-free changeover
- Yes
- Feeding systems
- Radial bowl feeders