Rotary transfer system for pharmaceutical product filling

Ensure precise and hygienic filling of diverse pharmaceutical and health products with a modular system that adapts quickly to different container types and sizes, maximizing uptime and operational efficiency in high-speed production environments.

Fills, Counts, Assembles, and Packages Pharmaceutical Products

The Z-110 Rotary Transfer Machine from Rychiger is designed for pharmaceutical manufacturers, consumer health companies, and diagnostic sector operations requiring precise, high-speed filling and packaging solutions. This machine stands out with its ability to seamlessly transition between different container shapes, including plastic, aluminum, and glass, and accommodate a wide range of products from liquids to semi-solids, tablets, and granules.

Featuring a modular design, the Z-110 consistently delivers up to 6,000 units per hour, with capabilities supporting sterile and non-sterile applications such as sterile injectable vials, nasal sprays, and diagnostic test kits. The rotary transfer mechanism employs a central intermittent star wheel for reliable product transport through various automated processes—including filling, counting, assembly, capping, weighing, and gassing.

Integrated with advanced automation, the machine supports recipe-driven, tool-free changeovers, enhancing operational efficiency. Compliance with cGMP standards and constructed from FDA-compliant materials ensure alignment with industry regulations. Optional features such as laminar airflow (LAF) and oRABS provide additional contamination control.

Optimal maintenance is facilitated through user access protocols, batch protocols, and a compliant audit trail, supported by an extensive global service network, ensuring continuous productivity. Whether integrating into an existing line or as a turnkey solution, the Z-110 excels in meeting your production demands with reliability and precision.

Benefits

  • Enhances production efficiency with rapid, recipe-driven changeovers, minimizing downtime.
  • Ensures product quality and compliance through cGMP hygienic design and FDA-compliant materials.
  • Accommodates extensive product diversity, from liquids to solids, reducing the need for multiple machines.
  • Optimizes operational workflow with seamless integration into existing production lines.
  • Provides robust global support, ensuring minimal operation interruptions and swift assistance.

General


Applications
Supplements,Consumer health products,Semi-solids,Containers,Granules,Liquid products,Diagnostics,Tablets,Bottles,Pharmaceuticals
End products
Liquid vitamin supplements,Eye drop bottles,Nutraceutical capsules,Herbal granules,Diagnostic test kits,Antacid gels,Over-the-counter cough syrups,Cosmetic serum bottles,Protein supplements,Sterile injectable vials,Nasal sprays,Vitamin bottles,Pain relief tablets,Antibiotic suspensions,Dietary supplements
Steps before
Component feeding,Bottle feeding,Bottle cleaning,Unscrambling,Pre gassing
Steps after
Post gassing,Labeling,Cartoning,End-of-line equipment,Induction sealing,Snap closure or component assembly,Packing,Torque monitored cap closing
Input ingredients
plastic containers,glass containers,aluminum containers,cylindrical containers,square containers,uniquely shaped containers,sterile products,non-sterile products,low viscosity liquids,high viscosity liquids,tablets,granules,droppers,stoppers,spray pumps,closures
Output ingredients
filled containers,filled bottles,assembled components,snap closures,torque monitored caps,induction sealed bottles,cottoned tablets,counted tablets,dosed granules
Market info
Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.

Technical Specifications


Output/min
Up to 100
Output/h
Up to 6,000
Unit diameter
Up to 100 mm
Unit height
Up to 300 mm
Number of processing stations
10
Power
400V 3 PE N
Rated power
5-20 kW
Compressed air requirement
6 bar,100 l/min
Filling speed
100 container/min
Filling volume
From milliliters to liters

Operating Characteristics


Working Mechanism
Rotary transfer with intermittent star wheel
Integrated Steps
Feeding,liquid filling,tablet counting,inspection,cap closing
Automation Level
PLC / Recipe Control
Batch vs. Continuous Operation
Batch
Changeover Time
Tool-free,rapid format change
Cleaning Method
cGMP hygienic design
Energy Efficiency
Efficient design with optimal uptime

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Machine footprint
Small
Discharge method
Central intermittent star wheel
Control panel type
Recipe control

Custom Options


Compact footprint
Yes
Control panel type
HMI with recipe control
Integration possibilities
OPC UA connectivity
Multi-format capability
Plastic,aluminum,glass containers
Tool-free changeover
Yes
Feeding systems
Radial bowl feeders