Rigid tube filling and capping system for tablets

Streamline your tablet production with an efficient solution that precisely counts, fills, and caps rigid tubes at high speed, ensuring secure containment for pharmaceuticals and supplements.

Fills and Caps Rigid Tubes with Tablets

The MT1000 Rigid Tube Filling and Capping Machine from Marchesini Group offers a comprehensive solution for pharmaceutical and nutraceutical packaging needs. This machine excels in efficiently counting, filling, and capping tablets into rigid tubes, using a precise pick-and-place system that ensures consistent product handling. Designed for high-speed operations, it can process up to 1,000 tablets per minute, making it ideal for large-scale production lines. The MT1000 integrates seamlessly into existing setups with its compact tube feeding and synchro-dynamic transport movements, all controlled via an advanced PLC system. Constructed in compliance with GMP norms, its main parts are made from AISI304 stainless steel, ensuring durability and ease of cleaning. Ideal for a range of products, including aspirin, multivitamins, and herbal supplements, this machine ensures quality and reliability, supporting customization to suit specific production requirements.

Benefits

  • Maximizes production efficiency by processing up to 1,000 tablets per minute.
  • Ensures precise tablet handling and placement with a synchronized pick-and-place system.
  • Reduces maintenance time with easily accessible components and GMP-compliant stainless steel construction.
  • Integrates seamlessly into existing production lines, enhancing overall workflow.
  • Supports diverse pharmaceutical and nutraceutical applications with adjustable tube and tablet parameters.

General


Applications
Nutraceuticals,Vitamins,Supplements,Pharmaceutical tablets
End products
Multivitamin gummies,Omega-3 fish oil capsules,Herbal supplement capsules,Probiotic tablets,Vitamin c supplements,Calcium tablets,Vitamin d pills,Iron tablets,Aspirin tablets,Glucosamine chondroitin tablets
Steps before
Tablet counting,Tablet inspection,Tube preparation
Steps after
Tube labeling,Final packaging,Quality control
Input ingredients
tablets,plastic rigid tubes,metallic rigid tubes,pressure caps
Output ingredients
filled tubes,capped tubes,tablets in tubes
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Tube Diameter
16 to 40 mm
Tube Length
60 to 160 mm
Tablets Diameter
14 to 35 mm
Tablets Thickness
3 to 8 mm
Cap Diameter
18 to 44 mm
Cap Collar Height
1 to 10 mm
Output Speed
Up to 1,000 tablets/min
Compliance
GMP norms
Structure Type
Balcony type (cantilever)
Material
AISI304 stainless steel panels
Pick,Place System
For tablet insertion

Operating Characteristics


Working Mechanism
Pick,Place System
Tube Handling
Synchro-dynamic Movements
Compliance with GMP Norms
Yes
Compact Tube Feeding
Extremely Compact
Automation Level
Automatic
Batch vs. Continuous Operation
Batch
Final Tube Closure
Pressure Cap

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Tube Diameter
16 to 40 mm
Tube Length
60 to 160 mm
Tablet Diameter
14 to 35 mm
Tablet Thickness
3 to 8 mm
Cap Diameter
18 to 44 mm
Cap Collar Height
1 to 10 mm


GMP Compliance
Yes

Physical Characteristics


Machine Type
Automatic rigid tubes filling and closing machine
Material Construction
Steel,Aluminium with AISI304 stainless steel panels
Machine Design
Balcony type (cantilever)
Footprint
Extremely compact tube feeding

Custom Options


Compact footprint
Extremely compact tube feeding
Control panel type
HMI with PLC control
Discharge method
Bucket conveyor at machine outfeed
Construction material
Steel,aluminium,AISI304 stainless steel panels
Balcony type design
Yes