Food counting system for hygienic applications
For food processors needing precise quantity control, this counting system offers efficient and hygienic counting for a range of solid food products, ensuring compliance with stringent food safety standards while maximizing operational speed and accuracy.
Counts and Packages Food Products Precisely
The WD 6100 from Cremer is a compact washdown counting machine tailored for high-demand food processing environments, seamlessly integrating counting and packaging functions. Its vibratory plates and optical counters ensure precise product separation and detection, ideal for applications like meatballs, chicken nuggets, and IQF fish fillets. The machine operates at speeds up to 45 discharges per minute, with optional vibrating sieves for crumb collection. Engineered from stainless steel, it’s compliant with Sanitary Equipment Design Principles, supporting easy cleaning and sanitizing. The WD 6100 facilitates hygienic operations across meat, poultry, seafood, and bakery industries, with a design that supports quick part changes and minimizes downtime. Customizable to match specific operational needs, it guarantees effective integration into existing production lines.
Benefits
- Enhances production accuracy by counting individual items, eliminating weight-based errors.
- Minimizes downtime with quick-change food contact parts and easy maintenance.
- Ensures hygienic processing through its washdown design, ideal for strict sanitary environments.
- Increases versatility by handling a wide range of food products, from meat to bakery items.
- Supports scalability in operations with high-speed, continuous processing capabilities.
- Applications
- Meat products,Seafood,Processed foods,Cheese,Poultry,Frozen foods,Bakery products,Packaged foods,Pastries,Iqf products
- End products
- Chicken nuggets,Cheese cubes,Meatballs,Iqf fish fillets,Prawns,Shrimp,Iqf egg rolls,Sausage links,Donuts,Fish sticks
- Steps before
- Bulk loading,Pre-sorting,Preparation
- Steps after
- Packaging,Sealing,Labeling
- Input ingredients
- frozen meat,meatballs,sausages,chicken drums,seafood,shrimps,prawns,IQF fish filets,cheese parts,bakery products,donuts,IQF egg rolls
- Output ingredients
- counted meat products,counted seafood,counted cheese,counted bakery products,counted donuts,counted egg rolls
- Market info
- Cremer is known for designing and manufacturing precision counting machines, particularly in the pharmaceutical and food industries. Their expertise lies in innovative, accurate, and reliable counting solutions for tablets, capsules, and confectionery.
- Counting Speed
- Up to 45 discharges/minute
- Number of Counting Channels
- 6
- Size
- 2000mm x 850mm (L x W)
- Material
- Stainless Steel
- Cleaning Method
- Low-pressure hose wash
- Food Safety Standards
- FDA-compliant
- Product Type Compatibility
- Bulk and consumer-sized packages
- Environment Suitability
- Chilled and deep-frozen food processing
- Automation
- Optical counting with vibratory plates
- Working Mechanism
- Optical counting
- Automation level
- PLC-controlled
- Batch vs. Continuous Operation
- Batch
- Cleaning Method
- Manual / CIP
- Integrated Steps
- Counting and packaging
- Energy Efficiency
- High
- Use in Harsh Environments
- Washdown compatible
- Product Separation
- Vibratory plates
- Discharge Method
- Separation flaps
- Suitable products
- Frozen meat,cheese,bakery products
- Product form
- Bulk and consumer-sized packages
- Machine footprint
- 2000mm x 850mm
- Number of counting channels
- 6
- Output
- Up to 45 discharges/minute
- Material
- Stainless steel,corrosion-resistant
- Design
- Washdown design for hygienic applications
- Parts trolley
- Separate for sanitizing
- Product transport
- Vibratory plates
- Detection unit
- Optical product detection
- Sanitizing method
- Low-pressure hose wash
- Compliance
- FDA-compliant contact parts
- Control panel type
- HMI
- Integration possibilities
- VFFS bagmaker,tray,carton conveyor
- Footprint
- Compact
- Parts removal
- Tool-free
- Parts sanitizing
- Separate trolley
- Counting channels
- 6