5 gallon water filling system

Streamline your bottling process with this integrated system, expertly combining rinsing, filling, and capping for efficiency and cleanliness in producing high-quality bottled water.

Automates Rinsing, Filling, and Capping Tasks

The QGF-600 5 Gallon Water Filling Machine from Alps Machinery seamlessly combines efficiency and versatility, catering to the needs of bottled water companies and beverage manufacturers. This automated equipment excels by integrating washing, filling, and capping processes into a single streamlined operation, capable of processing up to 600 barrels per hour. Utilizing a gravity filling system, it offers precise and consistent handling of 3 to 5-gallon bottles, ensuring uniformity across end products like bottled spring and mineral water. Enhanced with a 12-step rinsing protocol using SUS304 stainless steel components, it guarantees cleanliness and reduces water consumption. The machine’s construction facilitates seamless integration into existing production lines with PLC control and minimal operator intervention, optimizing throughput in large-scale bottling facilities. Designed with CIP-friendly materials, it supports easy maintenance and meets hygiene standards essential for safe beverage production. Its robust, food-grade construction assures durability and compatibility with purification protocols, making it an indispensable asset in high-speed water bottling operations.

Benefits

  • Increases production efficiency by handling 600 barrels per hour.
  • Ensures product integrity with consistent and precise filling.
  • Minimizes water usage and enhances hygiene with a 12-step rinsing process.
  • Integrates effortlessly into existing lines for seamless operation.
  • Simplifies maintenance and cleaning with CIP-friendly design.

General


Applications
Mineral water,Pure water,Drinking water,Spring water
End products
Bottled mineral water,Reverse osmosis purified water,Distilled bottled water,Bottled spring water,Fluoridated bottled water
Steps before
Water Treatment,Bottle Blowing,Bottle Preparation
Steps after
Packing,Labeling,Product Discharge
Input ingredients
3 gallon bottle,5 gallon bottle,drinking water,pure water,mineral water,spring water
Output ingredients
filled 3 gallon bottle,filled 5 gallon bottle,capped bottle,cleaned bottle,sterilized bottle,filled drinking water,filled pure water,filled mineral water,filled spring water
Market info
Alps Machine is known for specializing in the design and manufacturing of industrial engineered-to-order equipment, providing innovative solutions and reliable machinery tailored to the specific needs of industries like beverage and packaging.

Technical Specifications


Capacity
600 Barrels/hour
Bottle Sizes
3 - 5 Gallon
Filling Heads
4 pcs
Compressor Air
0.4 ~0.6 Mpa
Total Power
7.5kw
Overall Dimensions
4.2 x 2.0 m
Height
2.0 m
Weight
3000 kg
Filling System
Gravity Filling
Filling Type
Normal Pressure
Rinsing Steps
12 steps
Material
SUS304/316 Stainless Steel
Automation
High degree of automation

Operating Characteristics


Working Mechanism
Automatic Bottle Washing,Filling,Capping
Integrated Steps
Washing,Sterilizing,Filling,Capping
Automation Level
High Degree of Automation with PLC Control
CIP/SIP
Thimerosal Spray,Multi Washing Liquid Spray
Batch vs. Continuous Operation
Continuous Inline System
Cleaning Method
Automatic and Manual Intervention

Material Compatibility


Abrasion resistance
All 304/316 stainless steel components

Product type Characteristics


Filling purpose
Drinking water / Pure water / Mineral water / Spring water
Container type
3-5 Gallon Bottle

Physical Characteristics


Machine Footprint
4.2m x 2.0m
Height
2.0m
Weight
3000kg
Suitable Bottle Volume
3,5 Gallon
Barrel Size
Dia270 x 490 mm

Custom Options


Material Construction
SUS304/316 Stainless Steel