Counting and capping solution for tablets and capsules
Streamline your tablet and capsule production with a high-speed solution designed to ensure precise counts, secure capping, and seamless integration into your packaging line, minimizing downtime and maximizing output.
Fills, Caps, and Counts Tablets and Capsules
The COMPACT-24 from Marchesini Group is an innovative monoblock machine tailored for the high-speed filling and capping of pharmaceutical tablets and nutraceutical capsules. It features a revolutionary magnetic movement transport system, offering autonomous handling of each bottle to optimize speed, positioning, and format changes. The dual 12-channel counting groups allow precise counting and filling, reaching speeds of up to 150 bottles per minute. Designed for seamless integration, the COMPACT-24 supports continuous operation with a focus on reducing downtime and ensuring accuracy through comprehensive inspection systems, including 100% weight control and 2D/3D camera verification. This machine is ideal for pharmaceutical and nutraceutical applications, ensuring compliance with cGMP norms and facilitating maintenance through a plug-and-play format change capability, making it an efficient, adaptable solution for varied batch sizes.
Benefits
- Enhances production efficiency with high-speed filling and capping, processing up to 150 bottles per minute.
- Minimizes changeover time with plug-and-play format adaptability, increasing line flexibility.
- Ensures product integrity and compliance with 100% weight and precise 2D/3D verification systems.
- Reduces operational downtime through autonomous bottle handling and synchronized transport.
- Complies with cGMP standards, maintaining consistent quality and safety in pharmaceutical production.
- Applications
- Supplements,Vitamins,Pharmaceutical tablets,Nutraceuticals,Pills,Capsules
- End products
- Omega-3 fish oil capsules,Herbal capsules,Vitamin c tablets,Ibuprofen pills,Calcium pills,Multivitamin tablets,Iron supplements,Paracetamol tablets,Glucosamine supplements,Effervescent vitamin c tablets
- Steps before
- Tablet Preparation,Capsule Formulation,Pill Manufacturing
- Steps after
- Capping,Labeling,Packing
- Input ingredients
- tablets,capsules,pills,bottles,caps
- Output ingredients
- filled and capped bottles,validated count,printed caps,rejected defective products
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Speed
- 150 bottles/min
- Automation Level
- Fully Automated
- Counting Channels
- 24 channels (two groups of 12)
- Torque Control
- Independent brushless motor
- Format Change Method
- Plug and Play
- Bottle Size Range
- Ø 30 - 125 mm
- Bottle Height Range
- 50 - 220 mm
- Closure Diameter
- 10 - 80 mm
- Closure Height
- 10 - 32 mm
- Tablet Size Range
- Ø 5 - 20 mm
- Capsule Sizes
- 000 to 5
- Product Tracking
- RGB Camera
- Weight Control Resolution
- 0.01 gr
- Working Mechanism
- Monoblock with autonomous shuttle system
- Integrated Steps
- Filling and Capping
- Batch vs. Inline Operation
- Batch for small or medium-sized batches
- Format Change Efficiency
- Plug and Play
- Speed of Operation
- Up to 150 bottles/min
- Automation Level
- Integrated Control System with Brushless Motors
- Flexibility in Product Handling
- Modular channels with twin flap function
- Changeover Time
- Rapid with minimal downtime
- Quality Control Measures
- Weight control,RGB cameras for product verification
- Validation Techniques
- 2D and 3D control by cameras
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Plug,play
- Format change
- Plug,play format replacement
- Transport system
- Magnetic movement system
- Independent handling
- Autonomous shuttle movement
- Capping head type
- Independent brushless motor
- Orientation and feeding system
- Eco 400 elevator/orientator