Automatic sachet filling and sealing system for liquids and creams
Optimize your cosmetic and personal care production with precision sachet filling and sealing, ensuring consistency and quality for liquid and cream packaging, all while allowing flexible integration into existing systems.
Fills and Seals Liquid and Cream Sachets
The MS235 from Marchesini Group is an automatic vertical sachet filling and sealing machine, tailored for cosmetics and personal care industries. Utilizing an adjustable pressure and temperature vertical plate sealing mechanism, it achieves precision in filling and sealing operations. Ideal for face creams, hair gels, shampoos, and more, it handles sachets measuring 60 mm to 150 mm in length and 25 mm or wider in width, supporting production rates of up to 75 cycles per minute. The machine offers seamless integration into existing production lines with a pick-and-place unit for efficient stacking and counting, transitioning smoothly to cartoning systems. Equipped with a user-friendly touch screen for format setting and self-diagnosis, the MS235 ensures minimal downtime and optimal performance. Materials flow through a brushless motor-driven paper feed, while syringe dosing units or alternative systems cater to varied liquid viscosities, ensuring compatibility with a range of end products. Enhanced by a film cooling system, mechanical sachet gripper transfers, and a non-compliant sachet reject system, the MS235 emphasizes efficiency and quality, making it a robust choice for high-speed production environments.
Benefits
- Increases production efficiency with up to 75 cycles per minute.
- Minimizes operational downtime through an intuitive touch screen with self-diagnosis capabilities.
- Ensures product quality with precise dosing for various liquid viscosities.
- Streamlines integration with existing systems using efficient pick-and-place and cartoning transfer.
- Enhances operational flexibility with adjustable sealing pressure and temperature settings.
- Applications
- Personal care products,Cosmetics,Beauty products,Creams,Hair care products,Liquids
- End products
- Eye shadow compacts,Shampoo sachets,Face creams,Lipstick casings,Liquid foundations,Hair gel sachets,Conditioner sachets,Aftershave lotion sachets,Lip gloss containers,Antiseptic liquid sachets,Mascara packaging,Skin serums,Hand sanitizers,Body lotions
- Steps before
- Mixing,Preparation,Emulsification
- Steps after
- Cartoning,Labelling,Palletising
- Input ingredients
- liquids,creams
- Output ingredients
- sachet
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Type
- Automatic intermittent motion vertical sachet filling and sealing machine
- Production rate
- Medium and high production rate lines
- Sealing method
- Vertical plate sealing with intermittent motion
- Paper feed
- Brushless motor
- Dosing system
- Syringe dosing unit system and pneumatic closing nozzles
- Non-compliant sachet handling
- Reject system
- Film cooling system
- Blowing air
- Control panel
- Touch screen with self-diagnosis and help functions
- Sachet length
- 60 mm - 150 mm
- Sachet width
- min. 25 mm - max. depending on product
- Standard web width
- 800 mm (standard) - 840 mm
- Reel outer diameter
- max. 500 mm
- Cycles per minute
- up to 75 cycles/min
- Working mechanism
- Automatic intermittent motion
- Sachet filling
- Vertical sachet filling
- Sealing method
- Vertical plate sealing
- Pressure and temperature adjustment
- Adjustable
- Film cooling system
- Blowing air
- Non-compliant sachet rejection
- Yes
- Sachet gripper transfer
- Positive mechanical
- Control panel type
- Touch screen
- Self-diagnosis and help functions
- Yes
- Pick,Place integration
- Optional
- Stacking,counting and transfer to cartoner
- Yes
- Automation level
- PLC-controlled
- Intermittent motion
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Heat Sensitivity
- Temperature controlled sealing
- Container Shape
- Sachet
- Product Consistency
- Liquids and creams
- Product Size
- 60 mm - 150 mm sachet length
- Control panel type
- Touch screen control panel
- Control panel type
- Touch screen
- Integration possibilities
- Stand-alone or with Pick,Place
- Pressure and temperature adjustability
- Yes
- Dosing unit system
- Syringe or other solutions
- Nozzle type
- Pneumatic closing nozzles
- Sealing system
- Vertical plate sealing with intermittent motion
- Reel width
- Standard 800 mm,up to 840 mm
- Film cooling system
- Blowing air
- Non-compliant sachet reject system
- Yes
- Mechanical sachet gripper transfer
- Positive
- Cutting options
- Vertical cutting and/or perforation on removable frame