Soft pod packaging solution for coffee

Streamline your coffee production with a compact, high-speed solution that ensures precise pod counting, compostable packaging, and integrated grinding, all while maintaining aroma and freshness.

Produces and Packages Soft Coffee Pods

The CA 1 from IMA Group is a versatile soft pod coffee packaging machine that excels in integrating multiple processes within a space-efficient design. Capable of producing up to 800 soft coffee pods per minute, the CA 1 effectively combines pod counting, stacking, and pack forming in one streamlined operation. Its innovative gas flushing unit minimizes coffee oxidation, ensuring long-lasting flavor with low oxygen residue, while the automatic filter paper splicing system enhances efficiency. Compatible with compostable and recyclable materials, the CA 1 supports sustainable packaging solutions. Engineered for continuous, high-speed operations, the machine features a programmable electronic counting system for accurate pod stacking and a lubrication-free design for cleaner processing. Optional customization includes an integrated coffee grinder, enhancing the machine’s functionality without increasing its footprint. The CA 1 stands out for its flexibility, user-friendly operation, and ability to adapt to various pod configurations, making it ideal for coffee producers and packaging companies seeking efficient and environmentally friendly packaging solutions.

Benefits

  • Optimizes production efficiency with high-speed output of up to 800 pods per minute.
  • Minimizes coffee oxidation, preserving flavor with low oxygen residue (<1%).
  • Enhances sustainability through compatibility with compostable and recyclable packaging materials.
  • Requires minimal maintenance with a lubrication-free design for cleaner operations.
  • Offers versatile packaging options with customizable pod configurations and integrated grinding capabilities.

General


Applications
Coffee packaging,Single-dose coffee,Compostable coffee packaging,Recyclable coffee packaging,Soft pod coffee
End products
Stand-up coffee pod bags,Compostable coffee pods,Soft coffee pods,Recyclable coffee pods,Single-serve coffee pods
Steps before
Grinding
Steps after
Packing
Input ingredients
coffee beans,filter paper,envelope,compostable materials,recyclable materials,compressed air
Output ingredients
soft coffee pods,heat-sealed stand-up bags,packaged coffee pods
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Machine speed
Up to 800 coffee pods/minute
Capacity
Up to 14 grams of coffee per pod
Heat-sealed pack capacity
Min. 8 – Max. 18 pods per pack
Total installed power
23 kW
Power consumption
18 kW
Duty pressure for compressed air
6 bar
Compressed air consumption
200 Nl/min
Machine net weight
Max. 4,500 Kg
Gas flushing unit
Low oxygen residue (<1%)
Automation
Programmable electronic counting system
Splicing system
Automatic filter paper splicing
Footprint
4.3 metre length layout

Operating Characteristics


Machine speed
Up to 800 pods/minute
Changeover time
Quick changeover procedures
Automation level
User-friendly operation
Batch vs. continuous operation
Continuous
Material handling
Compostable and recyclable materials
Gas flushing unit
Low oxygen residue (<1%)
Lubrication
Lubrication-free machine
Versatility
Maximum packaging versatility

Material Compatibility


Compostable materials
Yes
Recyclable materials
Yes
Filter paper
Yes
Envelope compatibility
Yes

Physical Characteristics


Machine footprint
4.3 metres length
Compact footprint
Space-efficient 4.3 metre length layout

Custom Options


Control panel type
Touchscreen / Digital interface
Integration possibilities
Integrated coffee grinder
Footprint adjustment
Compact,4.3 metre layout
Machine lubrication
Lubrication-free
Gas flushing
Optional gas flushing unit
Filter paper splicing
Automatic splicing system
Pack versatility
Numerous optional groups for customization