Automatic syringe and safety device assembly system
Optimize syringe and safety device assembly with precision and reliability, ensuring seamless integration into your production line while maintaining high output and quality standards.
Assembles and Labels Syringes with Safety Devices
The COMBI 2 SD from Marchesini Group is an automatic, continuous motion assembly machine designed for the precise integration of syringes with safety devices. Its compact footprint and positive logic management of components set it apart, offering pharmaceutical and medical device manufacturers a robust solution to streamline their packaging lines. This equipment excels at automating the assembly process, featuring capabilities such as automatic syringe and safety device loading, precise labeling, and effective product sorting. It handles syringes ranging from 0.5 to 5 ml, achieving outputs of up to 24,000 syringes per hour. Designed for high reliability, the machinery includes a “no syringe – no safety device loaded” feature and verification systems for correct assembly and labeling. Integration is seamless, with options for vision systems, printing, and feeding units, ensuring compliance with industry standards while reducing manual intervention and error rates.
Benefits
- Enhances operational efficiency with continuous motion assembly, maximizing throughput.
- Minimizes production errors with integrated "no syringe - no safety device loaded" logic.
- Facilitates easy integration and customization, reducing setup time and operational costs.
- Ensures product compliance with precise assembly and labeling verification systems.
- Optimizes space utilization with a compact design, freeing up valuable production floor area.
- Applications
- Syringes,Safety devices,Medical devices,Pharmaceuticals
- End products
- Steps before
- Syringe manufacturing,Safety device production,Component quality check,Product inventory management
- Steps after
- Sterilization,Packaging,Label verification,Quality assurance
- Input ingredients
- syringes,safety devices
- Output ingredients
- assembled syringes with safety devices
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Automation
- Automatic,continuous motion
- Capacity
- Up to 24,000 syringes per hour
- Syringe size
- 0.5 to 5 ml
- Safety Device shapes
- Round and square-shaped
- Installation space
- Minimal
- Labeling system
- External labeling with unwinder,printer lodging,and rewinder
- Component management
- Positive logic
- Flexibility
- Processes glass or plastic syringes
- Error rejection
- Automatic rejection and counting
- Product unloading
- Guide or no-contact robotized systems
- Working Mechanism
- Automatic,Continuous Motion
- Integrated Steps
- Automatic syringe loading and assembly on Safety Device
- Changeover Time
- Minimal due to positive logic component management
- Automation Level
- Highly automated
- Batch vs. Continuous Operation
- Continuous
- Energy Efficiency
- Designed for great reliability and speed
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Glass / Plastic Syringes
- Safety Device Shape
- Round / Square
- Machine footprint
- Compact design
- Syringe capacity
- 0.5 to 5 ml
- Safety Devices shape
- Round and square-shaped
- Control panel type
- User-friendly interface
- Feed method
- Automatic syringe loading on roller conveyor
- Discharge method
- Motorized flap for product sorting
- Control Panel Type
- Automatic,Continuous Motion
- Integration Possibilities
- Vision System,Printing Systems,Feeding Systems
- Material Compatibility
- Glass or Plastic Syringes
- Labeling System
- With Unwinder,Printer Lodging and Rewinder of Label Tape
- Assembly Flexibility
- Wide Choice of Optional Units