Flexible packaging system for beverage containers

Streamline your packaging process with a modular system that adapts seamlessly to diverse container types, enhancing efficiency and reducing operational downtime.

Configures and Packs Bottles and Cans Efficiently

The Innopack TLM by KHS Group is a modular packaging system designed for high flexibility and efficiency in handling various packaging needs across the beverage, food, and non-food industries. This system excels in packing and unpacking operations for an array of containers, including PET bottles, cans, and glass bottles. With its modular configuration, the Innopack TLM can process up to 86,400 containers per hour, offering quick format changeovers without the need for fine adjustments, facilitating seamless adaptation to different packaging formats such as clusters and trays.

Integrating seamlessly into existing production lines, its blocked design minimizes space while reducing maintenance, energy consumption, and operational costs. The system’s robot technology ensures precision, reducing reject quantities and maintaining product quality from the first pack. Available with PLC controls, the Innopack TLM supports automation with remote monitoring capabilities for enhanced operational oversight. Additionally, its engineering support and customizable options allow for adaptation to specific production requirements, making it an integral part of a sustainable and efficient packaging process.

Benefits

  • Enhances operational efficiency with rapid format changeovers, reducing downtime.
  • Minimizes space requirements by integrating multiple functions into a single compact block.
  • Lowers energy consumption and maintenance costs with advanced robot technology.
  • Boosts product quality with precise packing and low reject rates.
  • Adapts to evolving packaging trends with its flexible, modular design.

General


Applications
Food,Liquid food,Pet bottles,Wine,Milk,Non-food,Iced tea,Spirits,Still water,Cans,Homecare products,Juice,Soft drinks,Beverage products,Beer,Sparkling wine,Glass bottles
End products
Iced tea bottles,Bottled mineral water,Champagne bottles,Soda cans,Pet bottled cola,Vodka bottles,Processed canned vegetables,Pasteurized milk cartons,Fruit-flavored water bottles,Orange juice bottles,Glass bottled spring water,Canned beer,Liquid soap bottles,Carbonated soft drinks,Red wine bottles,Detergent bottles
Steps before
Container design,Syrup preparation,Sugar dissolving,System planning
Steps after
Packing,Labeling,Storage,Distribution
Input ingredients
cans,glass bottles,PET bottles,beverage products,food products,non-food products
Output ingredients
flexible primary packaging,secondary packaging,clusters,baskets,top-clip,fully enclosed wrap,semi-open wrap,trays,folding cartons,plastic crates
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Packaging Capacity
up to 86,400 containers per hour
Automation
Modular block system
Format Changeover
Quick,tool-free
Primary Packaging Styles
Clusters,baskets,top-clip,fully enclosed,semi-open wrap
Secondary Packaging
Trays,folding cartons,plastic crates
Modular Design
Yes
Operator Requirement
Operated by just one operator
Energy Consumption
Reduced
Reproduction during Changeovers
High reproducibility

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Glass / PET / Cans

Physical Characteristics


System configuration
Modular
Footprint
Compact/space-saving
Discharge method
Block Setup
Packaging options
Clusters,baskets,top-clip,fully enclosed,semi-open wrap,trays,folding cartons,plastic crates

Custom Options


Control panel type
PLC-controlled
Modular design
Yes/No
Integration possibilities
Block setup
Format changeover compatibility
Tool-free