Automatic bottle filling and capping solution

When dealing with fragile or unstable bottles, precise filling and capping are crucial for ensuring product integrity and efficiency in high-volume cosmetics and personal care production.

Fills and Caps Bottles Efficiently

The S440 Automatica from TGM – TECNOMACHINES s.r.l. is a high-speed bottle filling and capping machine tailored for the cosmetics and personal care industry. What sets it apart is its ability to handle both stable and delicate glass bottles with precision, thanks to specialized discharge systems. The machine is versatile, seamlessly filling products like mascara and lip gloss, and easily adapts to changes in bottle sizes. It accommodates medium to large production batches, achieving up to 3,600 bottles per hour. With the option for automatic or manual bottle loading, the S440 integrates smoothly into existing production lines. Engineered for efficiency, its automation is supported by a PLC system, promising precise control and reduced downtime. The machine’s design emphasizes easy cleaning and maintenance, ensuring it meets high hygiene standards required in beauty and skincare product manufacturing.

Benefits

  • Maximizes production efficiency with rapid bottle changeovers and high-speed filling.
  • Enhances product versatility by accommodating both stable and fragile container types.
  • Reduces labor input with automated bottle loading options.
  • Ensures product integrity with precise filling and capping, critical for quality control.
  • Facilitates easy integration into existing lines with its adaptable and compact design.

General


Applications
Personal care,Skincare,Pharmaceuticals,Lip gloss,Mascara,Unstable bottles,Cosmetics,Glass bottles,Beauty products,Liquids
End products
Eye cream jars,Liquid soap dispensers,Fragile fragrance bottles,Essential oil vials,Glass ampoules,Skincare serums,Lip gloss containers,Cosmetic toners,Liquid foundation bottles,Mascara tubes
Steps before
Emulsification,Bottle preparation
Steps after
Capping,Labeling,Packing
Input ingredients
bottles,mascara products,lip gloss products,glass bottles,unstable bottles
Output ingredients
filled bottles,capped bottles,packaged mascara,packaged lip gloss
Market info
TGM - TECNOMACHINES srl is known for manufacturing customized, engineered-to-order packaging machinery, specializing in designing and producing high-quality, efficient equipment tailored to specific customer needs in various industries.

Technical Specifications


Automation
Automatic / Manual
Filling speed
Up to 3600 bottles/hour
Filling capability
Mascara,Lip Gloss
Bottle type compatibility
Glass / Unstable bottles
Size changeover
Easy changeover

Operating Characteristics


Automation level
Automatic / Manual
Cleaning method
CIP / Manual
Batch vs. continuous operation
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Bottle loading method
Automatic / Manual
Discharge method
Special discharge systems
Size changeover capability
Easy
Handle unstable bottles
Yes
Glass bottle compatibility
Yes
Filling type
Mascara and Lip Gloss

Custom Options


Control panel type
HMI / Touchscreen interface
Integration possibilities
SCADA / ERP systems
Filling mechanism
Adjustable for mascara and lip gloss
Bottle handling system
Automatic or manual loading
Size changeover
Easy and quick adjustments
Discharge system
Special systems for glass or unstable bottles