Dry powder filling isolator for cgmp production
Achieve precise powder dosage and secure containment for hazardous materials with a seamless robotic filling and capping solution, ensuring high-speed accuracy in each production phase.
Fills and Caps Dry Powder Products
The Dry Powder Filling Isolator, featuring a robotic filling and capping line, offers a comprehensive solution for precision-driven pharmaceutical and biotech production lines. This system, developed with cutting-edge isolation and automation technology, efficiently manages the filling and capping of dry powder products such as vaccines and vitamin supplements under controlled, OEB4 containment conditions. Equipped with multiple powder dosing heads, it ensures 100% weight verification and rejects non-compliant products both pre- and post-filling, maintaining product integrity and regulatory compliance.
Operated fully automatically by integrated anthropomorphic robots, the system seamlessly fits into high-speed processing environments, supporting industries such as pharmaceuticals and medical device manufacturing. The flexible design allows the system to manage diverse powders—ranging from fine chemicals to metal powders—with ease. Key features include a Wash-In-Place capability for the entire process chamber, ensuring optimal hygiene without manual intervention.
The system is engineered for ease of integration, utilizing PLC control for smooth production line operations and enabling advanced data tracking and interface options. Constructed to meet stringent industry standards, it offers robust engineering support for tailored solutions, aligning precisely with specific workflow requirements, making it an ideal choice for high-demand environments.
Benefits
- Ensures product purity and safety with OEB4 containment, minimizing cross-contamination risks.
- Increases operational efficiency with fully automated high-speed filling and capping.
- Enhances product accuracy with 100% weight check, reducing waste and ensuring consistency.
- Simplifies maintenance and hygiene with integrated Wash-In-Place system, minimizing downtime.
- Provides flexible production capabilities, handling a variety of powders across different industries.
- Applications
- Vitamins,Metal powders,Fine chemicals,Nutraceuticals,Pharmaceutical powder,Enzymes,Dietary supplements
- End products
- Vaccines in powder form,Zinc oxide powder,Active pharmaceutical ingredients (apis) in powder form,Enzyme powder blends,Fine metal powder for electronics,Ferrous sulfate capsules,Probiotic powder supplements,Protein powder supplements,Magnesium stearate,Vitamin c capsules
- Steps before
- Device Preparation,Powder Dosing Setup
- Steps after
- Sterilization,QC Inspection,Packing
- Input ingredients
- empty devices,powder,caps
- Output ingredients
- full devices,non-compliant product rejection
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Containment Level
- OEB4
- Powder Dosing Heads
- 3 Different Types
- Weight Check
- 100%
- Automation
- Fully Automatic
- Robot Type
- Anthropomorphic Robots
- Wash-In-Place
- Integrated
- Automation level
- Automatic with anthropomorphic robots
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Wash-In-Place (WIP)
- Cleaning method
- Spray guns for entire process chamber
- Non-compliant product rejection
- Automatic rejection of non-compliant product (empty and full device)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Extremely compact
- Discharge method
- Material inlet and outlet with trays
- Compact footprint
- Yes
- Integration possibilities
- Robotic integration