Vial washing drying filling sealing line for pharmaceutical production
In pharmaceutical manufacturing, ensuring the sterility and purity of injectable drugs is crucial. The process involves multiple stages including washing vials, sterilizing them, filling with medication, and sealing. Each step must be precise to maintain product integrity and regulatory compliance.
Washes, dries, fills, and seals vials
The Vial Washing, Drying, Filling, and Sealing Linkage Line by Shinva is designed to automate the production process for injectable pharmaceuticals. This line includes four interconnected units: the KQCL series vertical ultrasonic bottle washing machine, the MRSJ series tunnel type sterilization oven, the KGS series vial filling and stoppering machine, and the KZG series vial capping machine. Each unit can operate independently or in combination, offering flexibility in production. The ultrasonic bottle washing machine employs both rough ultrasonic and precise needle washes using water and air to clean vials without cross contamination. The tunnel sterilization oven dries and sterilizes bottles with monitored data recording to ensure compliance with national GMP standards. The vial filling and stoppering machine provides modular combination and servo-driven control for accurate filling and stable operation. Lastly, the capping machine ensures secure sealing with a single-knife multi-head capping mechanism, meeting GMP requirements.
Benefits
- Automates multiple stages of vial preparation and filling
- Reduces cross contamination with independent needle washes
- Ensures sterilization and drying with monitored data recording
- Offers flexible modular operation for various production needs
- Meets GMP regulatory standards