Wine and sparking wine filling system

Achieve precise filling and minimal oxygen pickup for high-value beverages with a reliable system that ensures optimal product quality and operational efficiency across a range of bottle sizes and liquid types.

Fills and Pressurizes Glass Bottles

The Innofill Glass DNRT from KHS Group is a sophisticated short-tube filler designed for the precise and hygienic filling of a wide range of beverages, including wine, sparkling wine, cider, spirits, and mixed wine beverages. It features a computer-controlled system that ensures accurate fill levels, reducing product waste and maintaining quality. Capable of processing bottle formats from 0.1 to 1.5 liters at speeds ranging from 10,000 to 70,000 bottles per hour, it suits high-speed, continuous operations.

This machine utilizes a modular design from the KHS Innofill platform, allowing for future expansion or integration with additional closure systems. It specializes in low-oxygen filling that maximizes product quality, while the ECO purging process reduces CO2 consumption by up to 50%.

Constructed with consistent hygienic design, the Innofill Glass DNRT includes an automatic height-adjustable pressurization zone and an efficient broken glass removal system, ensuring minimal maintenance requirements. The platform’s configuration flexibility empowers producers to adapt to changing market needs, supporting various beverage types and bottle sizes. With options for customization and reliable engineering support, the Innofill Glass DNRT is your solution for optimized bottling performance.

Benefits

  • Ensures precise fill levels, minimizing product waste and maximizing quality.
  • Adapts easily to diverse product types and bottle sizes, enhancing production flexibility.
  • Reduces CO2 consumption by up to 50%, optimizing resource efficiency.
  • Maintains hygiene with automated pressurization and glass removal systems, ensuring product integrity.
  • Minimizes maintenance needs with a robust and reliable design.

General


Applications
Wine,Spirits,Cider,Mixed wine beverages,Alcopops,Sparkling wine
End products
Rosé wine,Champagne,Sauvignon blanc,Pinot noir,Hard cider,Bordeaux wine,Alcopops with fruit flavors,Prosecco,White wine,Vodka
Steps before
Syrup room preparation,Sugar dissolving,Process integration
Steps after
Packaging,Inspection,Labeling
Input ingredients
wine,mixed wine beverages,sparkling wine,cider,spirits,alcopops containing CO2,glass bottles
Output ingredients
filled glass bottles of wine,filled glass bottles of mixed wine beverages,filled glass bottles of sparkling wine,filled glass bottles of cider,filled glass bottles of spirits,filled glass bottles of alcopops
Market info
KHS is known for manufacturing innovative filling and packaging systems for the beverage, food, and non-food industries, renowned for their engineering expertise, high-quality standards, and sustainable solutions in ensuring efficient production processes.

Technical Specifications


Filling speed
10,000 to 70,000 bottles/hr
Bottle format capacity
0.1 to 1.5 liters
Filling method
Volumetric / Gravity
Automation
Fully automatic,computer-controlled
Pressure range
Pressureless and pressurized filling
Temperature range
Warm filling up to 20°C
Oxygen pickup
Minimal
Filling accuracy
Exact fill level determination
CO2 usage reduction
Up to 50%
Cleaning method
Automatic pressurization zone cladding
Modular design
Expandable with further closure systems

Operating Characteristics


Automation level
Fully automated,computer-controlled
Batch vs. continuous operation
Inline continuous
CIP/SIP
CIP principles
Low oxygen filling
Ensures maximum product quality
Product versatility
Wine,sparkling wine,cider,spirits,alcopops
Minimal oxygen pickup
Maintains beverage quality
Automatic height-adjustable pressurization
Precision filling control
Warm filling temperature
Up to 20°C

Material Compatibility


Density/particle size
0.1–1.5 L

Product type Characteristics


Container type
Glass bottles
Product range
Wine,mixed wine beverages,sparkling wine,cider,spirits,alcopops

Custom Options


Module configuration
Modular design based on KHS Innofill filler platform
Height adjustment
Automatic height-adjustable pressurization zone cladding
Additional closure systems
Expandable to include further closure systems