Aseptic filler for nutraceuticals
Ensure the sterility of your liquid nutraceuticals and beverages with a versatile solution that combines automated sterilization and precise volume filling, perfect for small-scale operations aiming to maintain the highest hygiene standards.
Fills, Sterilizes, and Caps Nutraceutical Bottles
The FS214 Asepto-Fill®++ from OMVE is a semi-automatic aseptic bottle filler that excels in maintaining hygiene and sterility across various liquid applications. It features an isolated filling chamber with positive pressure and uni-directional down flow to ensure contamination-free operations. This system is ideal for pharmaceutical and nutraceutical producers aiming to fill products like protein supplements, almond milk, and flavored sparkling water with stringent hygiene standards.
The FS214 integrates seamlessly into pilot and small-scale production lines, offering a capacity of up to 100 liters per hour. The automation of bottle and chamber sterilization, coupled with automated volume dosing, ensures precise and safe filling procedures. Its decontamination process utilizes hydrogen peroxide or peracetic acid, meeting ISO 11138 standards, making it suitable for applications demanding high sterility such as dairy and pharmaceutical industries.
Material-wise, the equipment accommodates a range of bottle sizes and shapes, allowing for flexible operation. The inclusion of smart monitoring with data logging capabilities supports traceability and quality control. Users benefit from the foot pedal operation for semi-automatic uncapping, filling, and capping, combined with PLC supervision for controlled workflow. For ease of cleaning, it offers integrated cleaning-in-place (CIP) functionality. Overall, the FS214 Asepto-Fill®++ balances efficiency with hygiene, providing a robust solution for aseptic filling needs.
Benefits
- Ensures product safety by maintaining sterility during the entire filling process.
- Adapts to various bottle sizes and shapes, reducing downtime during product changeovers.
- Enhances traceability and quality control with smart monitoring and data logging of critical control points.
- Simplifies cleaning and sterilization with automated decontamination and integrated CIP.
- Increases operational flexibility, ideal for pilot and small-scale production environments.
- Applications
- Soups,Alcoholic drinks,Sauces,Nutraceuticals,Fats,Still drinks,Oils,Plant-based,Carbonated drinks,Ice creams,Dairy
- End products
- Olive oil,Herbal liqueur,Bone broth,Flavored sparkling water,Almond milk,Fruit juices,Lactose-free milk,Protein supplements,Omega-3 capsules,Marinara sauce,Ice cream mix
- Steps before
- Deaeration,Homogenizing,Blending and Mixing,Batch cooking,Fermenting,Heat Treatment
- Steps after
- Sterilization,Packing
- Input ingredients
- pre-sterilized bottles,nutraceutical ingredients,pharma grade ingredients
- Output ingredients
- aseptically filled nutraceuticals,sealed bottles,sterile nutraceutical products
- Market info
- OMVE is known for manufacturing pilot and small-scale processing equipment for the food and beverage industry, specializing in pasteurization, carbonation, fermentation, and homogenization systems, with a strong reputation for innovation and quality in engineered-to-order solutions.
- Capacity
- Up to 100 L/h
- Filling volume
- 100-500 ml
- Automation
- Semi-automatic
- Sterility validation
- ISO 11138 compliant
- Volume dosing control
- Automated
- Decontamination method
- Hydrogen peroxide / peracetic acid fogging system
- Working mechanism
- Semi-automatic
- Integrated steps
- De-capping,capping,automated sterilization
- Batch vs continuous operation
- Semi-automatic batch
- CIP/SIP
- SIP cycle with data logging
- Cleaning method
- Automated decontamination via fogging system
- Automation level
- PLC-controlled,user-operated via foot pedal
- ISO 11138
- Sterility validation standard
- Control panel type
- PLC-controlled with foot pedal operation
- Bottle handling
- Semi-automatic with positioning by operator
- Control panel type
- PLC with user control
- Integration possibilities
- Compatible with various bottle shapes and sizes
- Sterilization method
- Automated fogging system with hydrogen peroxide or peracetic acid
- De-capping and capping devices
- Integrated for semi-automatic filling
- Filling volume range
- 100-500 ml