Biscuit sandwiching system

Optimize your biscuit production by seamlessly aligning, overturning, and capping for uniform, high-quality sandwich cookies while minimizing waste and downtime.

Aligns, Deposits, and Caps Biscuits Efficiently

The Capptronic HS from Capptronic delivers precise and efficient biscuit sandwiching, ideal for bakery producers and food processing companies. This automated line aligns, overturns, deposits, and caps biscuits seamlessly, utilizing servo-motor driven systems for precise control. It accommodates various applications, from cream-filled sandwich biscuits to jam-filled cookies, handling continuous high-speed operations. With its smart biscuit tilting system and Venturi effect for gentle capping, product integrity and minimal waste are guaranteed. Constructed with food-grade stainless steel, it promotes easy cleaning with strip-down components and features a bypass function for unfilled products. Optional quality control systems ensure only top-quality products proceed, enhancing overall production efficiency.

Benefits

  • Minimizes product waste with bypass system for unfilled products.
  • Ensures consistent quality with precise servo-motor controls.
  • Reduces cleaning downtime with easy strip-down components.
  • Enhances production flexibility with versatile design for various biscuit types.
  • Improves operational efficiency with user-friendly control interface.

General


Applications
Cookies,Biscuits,Confectionery,Sandwich cookies,Bakery products
End products
Spritz cookies,Oatmeal cookies,Chocolate chip cookies,Shortbread biscuits,Peanut butter cookies,Ginger snaps,Lemon cream sandwich cookies,Vanilla wafers,Jam-filled sandwich cookies,Cream-filled sandwich biscuits
Steps before
Biscuit baking,Cooling,Conveyor alignment
Steps after
Packing
Input ingredients
biscuits,biscuit caps
Output ingredients
sandwich cookies,double sandwiches,triple sandwiches,rectangular cookies,square-shaped cookies
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Automation
Servo-motor driven
Material
Food-grade stainless steel
Biscuit Alignment System
Smart tilting system
Deposit Accuracy
High depositing accuracy
Product Bypass Functionality
Built-in function for unfilled products
Cleaning
Continuous belt washing
Changeover Time
Fast and easy without tools
Display
Large,user-friendly
Configuration Flexibility
Double or triple sandwiches,rectangular or square-shaped cookies
Product Detection System
Optional machine vision system
Manifold Control
Trolley-mounted,photo eye-controlled

Operating Characteristics


Working mechanism
Venturi effect suction cups
Suction cup system
Venturi effect
Automation level
Servo motor driven,PLC-controlled
Changeover time
Fast,easy product change-over without tools
Cleaning method
Easy dismantling for cleaning
Bypass system
For unfilled products
Cleaning efficiency
Continuous belt washing

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
Stainless steel
Biological compatibility
Food-grade materials

Product type Characteristics


Biscuit shape adaptability
Rectangular or square

Physical Characteristics


Material
Food-grade stainless steel
Control panel type
Large,user-friendly display
Discharge method
Continuous conveyor belt
Customization options
Optional quality control machine vision system
Adjusting settings
Large,user-friendly display