Biscuit sandwiching system
Optimize your biscuit production by seamlessly aligning, overturning, and capping for uniform, high-quality sandwich cookies while minimizing waste and downtime.
Aligns, Deposits, and Caps Biscuits Efficiently
The Capptronic HS from Capptronic delivers precise and efficient biscuit sandwiching, ideal for bakery producers and food processing companies. This automated line aligns, overturns, deposits, and caps biscuits seamlessly, utilizing servo-motor driven systems for precise control. It accommodates various applications, from cream-filled sandwich biscuits to jam-filled cookies, handling continuous high-speed operations. With its smart biscuit tilting system and Venturi effect for gentle capping, product integrity and minimal waste are guaranteed. Constructed with food-grade stainless steel, it promotes easy cleaning with strip-down components and features a bypass function for unfilled products. Optional quality control systems ensure only top-quality products proceed, enhancing overall production efficiency.
Benefits
- Minimizes product waste with bypass system for unfilled products.
- Ensures consistent quality with precise servo-motor controls.
- Reduces cleaning downtime with easy strip-down components.
- Enhances production flexibility with versatile design for various biscuit types.
- Improves operational efficiency with user-friendly control interface.
- Applications
- Cookies,Biscuits,Confectionery,Sandwich cookies,Bakery products
- End products
- Spritz cookies,Oatmeal cookies,Chocolate chip cookies,Shortbread biscuits,Peanut butter cookies,Ginger snaps,Lemon cream sandwich cookies,Vanilla wafers,Jam-filled sandwich cookies,Cream-filled sandwich biscuits
- Steps before
- Biscuit baking,Cooling,Conveyor alignment
- Steps after
- Packing
- Input ingredients
- biscuits,biscuit caps
- Output ingredients
- sandwich cookies,double sandwiches,triple sandwiches,rectangular cookies,square-shaped cookies
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Automation
- Servo-motor driven
- Material
- Food-grade stainless steel
- Biscuit Alignment System
- Smart tilting system
- Deposit Accuracy
- High depositing accuracy
- Product Bypass Functionality
- Built-in function for unfilled products
- Cleaning
- Continuous belt washing
- Changeover Time
- Fast and easy without tools
- Display
- Large,user-friendly
- Configuration Flexibility
- Double or triple sandwiches,rectangular or square-shaped cookies
- Product Detection System
- Optional machine vision system
- Manifold Control
- Trolley-mounted,photo eye-controlled
- Working mechanism
- Venturi effect suction cups
- Suction cup system
- Venturi effect
- Automation level
- Servo motor driven,PLC-controlled
- Changeover time
- Fast,easy product change-over without tools
- Cleaning method
- Easy dismantling for cleaning
- Bypass system
- For unfilled products
- Cleaning efficiency
- Continuous belt washing
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Stainless steel
- Biological compatibility
- Food-grade materials
- Biscuit shape adaptability
- Rectangular or square
- Material
- Food-grade stainless steel
- Control panel type
- Large,user-friendly display
- Discharge method
- Continuous conveyor belt
- Customization options
- Optional quality control machine vision system
- Adjusting settings
- Large,user-friendly display