Semi-automatic overflow liquid filler
Optimize your production line with a reliable filling solution for low to medium viscosity liquids, expertly handling foaming products and diverse container shapes for precise and consistent results.
Fills Liquids Precisely and Efficiently
The SAPOF Series from Accutek Packaging is a semi-automatic pressure overflow filler engineered to tackle the challenge of efficiently filling liquids with low to medium viscosities, including foaming products. Utilizing a pressure-based overflow filling method, it ensures precise fill levels across various container types such as plastic, metal, or glass. Capable of handling fill sizes from ounces to gallons, this series is ideal for applications like bottling water, juices, or motor oils.
The base SAPOF model includes a standard pump and two filling nozzles, with an optional upgrade to a four-nozzle configuration for increased throughput. With a production speed of up to 32 containers per minute, it integrates seamlessly within semi-automatic and batch operations. The robust stainless steel construction ensures durability and corrosion resistance, making it suitable for industries ranging from food and beverage to industrial chemicals.
Accutek’s SAPOF Series supports easy changeover between container sizes, augmented by self-centering bottle locators and quick adjust features. The system is microprocessor-controlled for optimal precision and efficiency, featuring options like pump-controlled feed tanks and pneumatic operation for enhanced customization. Compliant with safety and operational standards, this filler is ideal for enhancing productivity while minimizing product loss and waste.
Benefits
- Ensures consistent fill levels with its pressure overflow technology, reducing product waste.
- Increases flexibility with rapid container changeovers, minimizing production downtime.
- Enhances operational efficiency with a microprocessor-controlled system, optimizing accuracy and reliability.
- Offers durability and longevity with heavy-duty stainless steel construction, ideal for corrosive environments.
- Supports a wide range of container types, expanding compatibility across diverse production lines.
- Applications
- Beverages,Household chemicals,Perfumes,Cosmetics,Pharmaceutical products,Food products,Industrial chemicals,E-cigarettes,Essential oils
- End products
- Milk cartons,Vegetable oil bottles,Water bottles,Perfume bottles,Fruit juice bottles,Alcohol bottles,Liquid tea bottles,Ink cartridges,Household cleaner bottles,Liquid coffee bottles,Urethane products,Liquid e-cigarette refills,Essential oil vials,Shampoos,Some salad dressing bottles,Liquid soap,Light makeup removers,Tomato juice containers,Motor oil bottles,Silicone products,Urine sample containers
- Steps before
- Container Unscrambling,Preparation of Liquid Mixture,Container Cleaning
- Steps after
- Capping,Labeling,Packing,Inspection-Rejection
- Input ingredients
- water,fruit juices,extracts,liquid tea,liquid coffee,food coloring,vegetable oil,milk,tomato juice,some salad dressings,perfumes,essential oils,ink,thin liquid soap,shampoos,light makeup remover,motor oil,urethane,silicone,urine,alcohol
- Output ingredients
- filled containers,bottles,rigid plastic,metal containers,glass containers
- Market info
- Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.
- Speed
- Up to 32 CPM
- Fill Size
- 2oz-5L
- Height
- 75 inches
- Length
- 32 inches
- Width
- 28 inches
- Weight
- ~160 Lbs. (72.57 kg)
- Air Requirements
- 90 PSI @ 3 CFM
- Electrical Requirements
- 110 vac / single phase / 10 amp
- Viscosity Range
- 2000 cps (centipoise)
- Foamy Product
- Yes
- Corrosive Product
- Yes
- Heated Product
- Yes
- Particulates
- No
- Automation level
- Manual / PLC
- Changeover time
- Quick container changeover
- Cleaning method
- Manual
- CIP/SIP
- No
- Batch vs. continuous operation
- Batch
- Energy efficiency
- High efficiency with reduced energy use
- Corrosive resistance (e.g. acids)
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Abrasion resistance
- Yes
- Viscosity
- Low to medium
- Foaming
- Yes
- Container shape
- Rigid plastic,metal,glass
- Fill size
- Ounces to gallons
- Corrosive Product
- Yes
- Heated Product
- Yes
- Particulates
- No
- Product Examples
- Vegetable oil,juice,cleaners
- Machine footprint
- 75" H x 32" L x 28" W
- Weight
- ~160 Lbs. (72.57 kg)
- Control panel type
- Foot pedal operation
- Nozzle configuration
- 2 filling nozzles (upgradable to 4)
- Construction material
- Heavy-duty stainless steel
- Container compatibility
- Rigid plastic,metal,glass
- Fill size capacity
- 2oz-5L
- Control panel type
- Microprocessor controlled
- Filling nozzles
- 2 to 4 nozzle options
- Operation method
- One button auto program / Foot pedal operation
- Pump controlled feed tank
- Available as an option
- Neck support
- Available as an option
- All pneumatic operation
- Available as an option