Integrated filling and capping system for food and soft drinks
Streamline your bottling operations with an integrated system that fills, caps, and cleans in one synchronized process, ensuring product integrity and eliminating spillage.
Fills and Caps Liquid Food and Beverage Containers
The Monoblock Filling and Capping Machine from Zilli & Bellini is engineered for efficient integration in food and beverage production lines. Uniting multiple stations within a single base, it allows automated cleaning, filling, and capping of various liquid foods and drinks, such as fruit juices and carbonated beverages. The synchronized movement of containers minimizes product loss and packaging damage, while the capping turret accommodates diverse lids per customer specifications. Handling up to 1200 containers per minute, it caters to both liquid and dense products, including those with particulates. The system includes a CIP feature for streamlined maintenance, improving hygiene standards and operational uptime. Suitable for applications in sectors like dairy, condiments, and soft drinks, this machine exemplifies versatility and efficiency in high-speed, continuous operations.
Benefits
- Enhances production efficiency by integrating cleaning, filling, and capping in one unit.
- Minimizes product loss and packaging damage with synchronized container handling.
- Increases operational throughput with capacity of up to 1200 containers per minute.
- Maintains high hygiene standards with a built-in CIP system for effortless cleaning.
- Adapts to various product types and packaging specifications, offering versatility in production lines.
- Applications
- Liquid formulations,Dense products,Food products,Bottled products,Flat soft drinks
- End products
- Carbonated beverages,Smoothies,Olive oil,Cooking oils,Milk,Jams,Sports drinks,Salad dressings,Iced tea,Honey,Yogurt,Energy drinks,Tomato sauce,Syrups,Fruit juices
- Steps before
- Container Cleaning,Bottle Handling,Container Preparation
- Steps after
- Spillage Elimination,Capping,Headspace Nitrogen Dosage
- Input ingredients
- food products,flat soft drinks,liquid products,dense products,products with pieces,empty containers,cleaning media,glass bottles,plastic bottles
- Output ingredients
- filled containers,closed containers,cleaned containers,spillage-free packaging
- Market info
- Zilli & Bellini Italy is renowned for designing and manufacturing high-quality, engineered-to-order packaging machinery, specializing in filling and closing equipment for the food and beverage industry, with a strong reputation for innovation and reliability.
- Capacity
- 10 to 1200 c.p.m.
- Container type
- Round or shaped bottles made of glass and plastic
- Automation
- Automatic Cleaning System (C.I.P.)
- Working mechanism
- Integrated system
- Integrated steps
- Synchronized monoblock system
- Automation level
- PLC-controlled
- Cleaning method
- Automatic cleaning system (C.I.P.)
- Batch vs. continuous operation
- Continuous
- Container handling
- Round or shaped bottles
- Nitrogen dosing
- Precisely timed drop
- Capacity adjustment
- 10 to 1200 c.p.m.
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Integrated system
- Clean,fill,close
- Container types
- Round or shaped bottles
- Material compatibility
- Glass and plastic
- Capacity
- 10 to 1200 c.p.m.
- Automatic cleaning system (CIP)
- Available
- Model variety
- Based on speed,size,and product