Industrial weight filler for bottles and jars
Achieve precise product filling with our weight filler system, expertly designed to minimize give-away and handle diverse liquid viscosities, from smooth dairy products to dense sauces, ensuring optimal production efficiency and quality control in your high-speed operations.
Fills and Weighs Liquids with Precision
The Weight Filler from JBT is a non-contact rotary filling system designed for high-precision liquid processing. It specializes in minimizing product give-away while handling a range of container types, including plastic and glass bottles, cups, and cans. Suitable for industries like chemical, dairy, and personal care, it accommodates a diverse array of products such as milk, sauces, oils, and personal care items.
Capable of filling up to 30,000 bottles per hour, the system ensures efficient, high-speed operations with an integrated Clean-in-Place (CIP) system for easy cleaning and maintenance. Enhanced with HEPA-filtered airflow, it maintains a sterile environment, crucial for hygienic and ultra-clean dairy fills. The filler can seamlessly integrate with rinsing and sealing modules, forming a mono-block configuration that reduces the production line footprint. For construction, options in stainless steel provide robust corrosion resistance, ensuring durability in aggressive processing environments.
Customization options include models like Preci fill™, featuring a wide range of applicabilities, and Ultraclean Dairy fill™, optimized for sterility with additional airflow controls to minimize contamination. These features collectively elevate production efficiency and product integrity, making the JBT Weight Filler an optimal solution for continuous, high-speed liquid filling applications.
Benefits
- Minimizes product give-away with highly accurate weight filling, enhancing yield control.
- Integrates Clean-in-Place system, reducing downtime and ensuring hygienic operations.
- Supports high-speed filling up to 30,000 bottles per hour, maximizing production efficiency.
- Compact design reduces production floor footprint, optimizing space usage in your facility.
- Customizable for diverse liquid applications, enhancing adaptability to specific production needs.
- Applications
- Sauces,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Juices,Tea,Personal care,Ready meals,Fruits,Beverages,Meat,Coffee,Plant-based protein,Dressings,Vegetables,Poultry
- End products
- Green tea,Beef stew,Cheese,Frozen stir-fry meals,Vegan burger patties,Italian dressing,Chicken nuggets,Chicken broth,Orange juice,Almond milk,Soy sauce,Conditioner,Cola,Tofu,Yogurt,Fish fillets,Olive oil,Tomato soup,Coffee creamer,Milk,Black tea,Apple juice,Coconut oil,Marinara sauce,Lemonade,Tomato juice,Herbal tea,Microwaveable pasta dishes,Body lotion,Shampoo,Seitan,Ranch dressing
- Steps before
- Bottle Rinsing,Fruit Processing,Juice Extraction
- Steps after
- Capping and Sealing,Labeling,Packing,Pasteurization,Sterilization
- Input ingredients
- fruit drinks,sauces,dairy drinks,high viscosity products,low viscosity products
- Output ingredients
- filled plastic bottles,filled glass bottles,filled plastic cups,filled glass jars,filled cans
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Filling Accuracy
- Highly accurate
- Filling Speed
- Up to 30,000 bottles/hour
- Capacity
- Wide range of high and low viscosity products
- Automation
- PLC-controlled
- Cleaning Method
- Internal CIP system
- Airflow Control
- HEPA filters
- Container Type
- Plastic and glass bottles,plastic cups,glass jars,cans
- Compact Footprint
- Mono-block design
- Working mechanism
- Rotary weight filling
- Integrated steps
- Bottle rinsing unit and capper/sealer
- Automation level
- PLC controlled
- CIP/SIP
- Internal CIP system included
- Batch vs. continuous operation
- Inline Continuous
- Cleaning method
- CIP
- Air incorporation control
- Increased airflow through HEPA filters
- Changeover time
- Faster format change-over
- Density/particle size
- 0.5–2.5 g/cm³
- Viscosity range
- High,Low
- Container type
- Plastic and Glass Bottles,Plastic Cups,Glass Jars,Cans
- Shelf Life
- Standard,High Hygienic,Ultraclean
- Cleaning process
- Clean-in-Place (CIP)
- Filling accuracy
- Non-contact,Highly Accurate
- Compact footprint
- Mono-block design
- Filling space
- Conditioned filling space
- Bottle handling
- Up to 30,000 bottles/hour
- Container types handled
- Plastic and glass bottles,plastic cups,glass jars,cans
- Control panel/HMI type
- PLC/SCADA
- Integration possibilities
- Mono-block configuration with rinser and capper/sealer
- Filling zone size
- Standard/High Hygienic/Ultra-clean
- Filtered air system
- HEPA filters
- Conditioned filling space
- Available
- External CIP possibility
- Yes,for ultra-clean version