Decontamination blow fill system for beverages
In producing beverages, maintaining product safety and extending shelf-life are key concerns. Traditional methods often fall short in efficient sterilization and handling a wide range of beverage types, particularly sensitive ones with varying pH levels.
Combine preform decontamination and blow-fill technology
The DBF system from GEA represents an integrated approach, combining preform decontamination with blow-fill technology. This system sterilizes preforms using Vapor Hydrogen Peroxide (VHP), which is a dry and waterless method, ensuring reduced chemical usage and PET consumption. Following sterilization, preforms are blown with sterile air, facilitating quick format changeovers. The aseptic filling module accommodates a variety of beverage types, including those containing pulp, fibers, and pieces of fruit up to dimensions of 10x10x10 mm. GEA’s technology is versatile, supporting both shelf stable and extended shelf life (ESL) products, and is suitable for both still and carbonated beverages. This system is ideal for manufacturers requiring high productivity and the ability to handle diverse beverage types.
Benefits
- Minimal environmental impact with dry VHP sterilization
- Maximized safety with Smart Sensor checks
- Versatile product handling, including beverages with particles
- Quick changeovers suitable for diverse product ranges
- High-speed output with lightweight and complex-shape bottles