Rotary filling and closing system for pharmaceutical bottles

Optimize your large-batch liquid production with a high-speed rotary system, designed to ensure precision filling, closing, and capping while integrating seamless automated cleaning and sterilization processes.

Fills, Closes, and Caps Liquid Products

The MULTIFILL F800 Series from IMA Group is a versatile rotary filling and closing machine designed for large-batch production in pharmaceutical and personal care industries. It specializes in handling liquids such as infusions, ophthalmic solutions, and nasal sprays with precision and efficiency. Equipped with brushless motors, the machine ensures accurate alignment and consistent closing processes. The integrated stand-alone CIP/SIP systems automate cleaning and sterilization, minimizing manual intervention and downtime. With a capacity of up to 27,000 bottles per hour, it meets GMP standards, ensuring compliance and safety. The system is customizable, offering models with varied filling and closing heads to match your specific production needs.

Benefits

  • Enhances production efficiency with high-speed handling of up to 27,000 bottles per hour.
  • Minimizes operational costs through automated CIP/SIP systems, reducing manual cleaning time.
  • Ensures regulatory compliance and product safety with GMP-compliant design.
  • Offers flexibility with customizable configurations for various liquid types and container sizes.
  • Increases precision and reliability using brushless motor technology for consistent filling and closing.

General


Applications
Solutions,Nasal sprays,Infusions,Lotions,Oral products,Ophthalmic products
End products
Iv drips,Saline solutions,Mouthwash,Eye drops,Moisturizing cream,Nasal decongestant sprays
Steps before
Batch Preparation,Solution Mixing,Pre-Cleaning
Steps after
Sterilization,Quality Inspection,Packaging
Input ingredients
infusions,ophthalmic products,oral products,solutions,lotions,nasal sprays,bottles
Output ingredients
filled bottles,capped bottles,sealed containers
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Output (Bottles/h)
Up to 27,000
Filling heads
12/18/24
Closing heads
6/8/10
Installed power
5 kW / 7 kW / 8 kW
Voltage
400 V – 50 Hz
Minimum Bottle Diameter
16 mm
Maximum Bottle Diameter
80/95 mm
Minimum Bottle Height
40 mm
Maximum Bottle Height
200 mm
Maximum Closure Diameter
60 mm
Automation
Standalone CIP/SIP system
Compliance
GMP compliance improved

Operating Characteristics


Automation level
Fully automated
Batch vs. continuous operation
Batch
Changeover time
Quick changeover
CIP/SIP
Integrated CIP/SIP system
Cleaning method
Automatic CIP/SIP
Flexibility
Handles infusions,ophthalmic,oral products,solutions,lotions,nasal sprays
Scalability
Suitable for large batches
Filling,capping integration
Stand-alone or integrated with capping stations

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size and shape
Diameter 16–95 mm,Height 40–200 mm
Product type
Infusions,Ophthalmic,Oral products,Solutions,Lotions,Nasal sprays
Filling type
Rotary Filling
Capping type
Screw/Press
Capping heads
6/8/10 closing heads

Physical Characteristics


Bottle diameter range
16–95 mm
Bottle height range
40–200 mm
Machine footprint
Scale-up filling for large batch production
Filling heads
12/18/24
Output capacity
Up to 27,000 bottles/h
Installed power
5 kW / 7 kW / 8 kW
Height adjustment method
Brushless motor
Control technology
Brushless motors on each closing head

Custom Options


System Type
Stand-alone or Integrated
Filling Heads
12/18/24
Closing Heads
6/8/10
Automation Level
Fully Automated with CIP/SIP
Motor Type
Brushless
Turret Adjustment
Brushless Motor