Vial capping for small volume parenteral
Ensure precise sealing and contamination-free environments for small volume parenterals with this cutting-edge vial capping technology, designed to enhance the efficiency and reliability of your aseptic filling line.
Caps and Seals Vials Aseptically
The CAPSY-LC from Marchesini Group is a high-performance rotary vial capping machine tailored for the pharmaceutical and biotech industries. Specializing in aseptic sealing of Small Volume Parenterals (SVPs), it employs a balcony-style vial transport system ensuring air flow laminarity crucial for sterility. The machine offers robust applications in filling, capping, and sealing of products like insulin and vaccine vials. With an output of up to 24,000 pieces per hour, the CAPSY-LC integrates seamlessly into automated lines with features like brushless motor-controlled vial spinning, automatic capping pressure, and stopper position controls. Its compact design includes an integrated alu-cap pre-feeder, while its wash-in-place technology accelerates cleaning cycles. Compliant with GMP standards, it supports integration under oRABS, cRABS, and Isolators, making it ideal for maintaining operational environment integrity. The use of no-particle alu-sealing technology assures contamination-free operations, all backed by Marchesini’s engineering support for customized solutions.
Benefits
- Enhances sterility with controlled air flow laminarity and no-particle sealing technology.
- Maximizes production efficiency with throughput up to 24,000 vials per hour.
- Minimizes contamination risks through easy integration under sterile barrier systems.
- Reduces cleaning time with efficient wash-in-place technology.
- Ensures operational precision with automatic capping pressure and stopper controls.
- Applications
- Vaccines,Aseptic products,Biopharmaceuticals,Small volume parenterals,Pharmaceuticals
- End products
- Glucagon vials,Adrenaline ampoules,Insulin vials,Antibiotic vials,Blood coagulant vials,Flu vaccines,Heparin injection vials,Monoclonal antibodies,Cancer treatment vials,Ophthalmic solutions
- Steps before
- Washing,Sterilizing,Ampoules Filling and Sealing
- Steps after
- Inspection,Packaging,Labelling
- Input ingredients
- Small Volume Parenteral (SVP),vials,alu-caps,stoppers
- Output ingredients
- capped vials,alu-sealed vials
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Output (Pieces/h)
- up to 24,000
- Vial Capacity
- 2R / 500 ml
- Automation
- Automatic capping pressure control
- Stopper Presence Control
- Automatic
- Alu-cap Presence Control
- Automatic
- Vial Rejection
- Automatic rejection of faulty vials
- Cleanability
- Quick wash-in-place or traditional cleaning
- Decontamination Cycle
- Quicker by VHP
- Vial Transport
- Balcony Style for laminarity
- Integration
- Easy under oRABS,cRABS,Isolator
- Alu-cap Sorting System
- Totally integrated on board
- Working mechanism
- Rotary capping
- Integrated steps
- Vial transport,capping,and inspection
- CIP/SIP
- Wash-in-place available
- Automation level
- Automatic with brush-less motors
- Batch vs. continuous operation
- Inline continuous
- Cleaning method
- Wash-in-place or traditional cleaning
- Changeover time
- Quick changeover
- Automation level
- Automatic capping pressure control
- Biological compatibility
- Suitable for aseptic processing
- Cleanability
- Quick and efficient wash-in-place
- Corrosive resistance (e.g. acids)
- High resistance to chemical agents
- Density/particle size
- 0
- Container type
- Vials
- Machine footprint
- Compact
- Control panel type
- Touchscreen
- Vertical Wall Mounting
- Yes
- Balcony Style vial transport
- Yes
- Discharge method
- Automatic rejection of faulty vials
- Integration type
- oRABS,cRABS,and Isolator
- Integration possibilities
- oRABS,cRABS,Isolator
- Compact footprint
- Alu-cap pre-feeder and sorting system integrated on board
- Vertical Wall Mounting
- Mechanical parts assembled on backside
- Balcony Style vial transport
- Ensures laminar airflow