Integrated preform production and bottling system for Pet bottles
Achieve seamless production of PET bottles, from preform to capping, with energy-efficient integration that minimizes handling, lowers costs, and maintains product integrity for various beverages and care products.
Combines Preform Injection, Blowing, and Filling
The XTREME SINCRO CUBE from SIPA revolutionizes production with its integrated approach, combining preform injection-compression, rotary blowing, and filling into one seamless process. This system is unique for its capability to accommodate still and carbonated beverages, hot-fill and cold-fill products, and sensitive items like dairy, juices, and personal care products. At its core, the XTREME SINCRO CUBE leverages SIPA’s XTREME preform molding system, enabling high lightweight ratios and reduced energy consumption through low-pressure operations. With throughput options reaching up to 54,000 bottles per hour, it is ideal for continuous and high-speed operations. Its compact design eliminates preform handling, cutting costs and maintaining product quality. Energy efficiency is enhanced by a single thermal cycle, and flexibility is furthered by multiple filler compatibility, including isobaric, gravity, and hot fillers. The system accommodates various material options, specifically PET and rPET, making it suitable for industries ranging from food and beverage to personal care. Maintenance is streamlined by design, boasting a 100% preform inspection capability and oil-free operation for optimal hygiene. Customization options are readily available to fit specific production needs, supported by engineering expertise from SIPA.
Benefits
- Reduces operational costs by integrating preform production, blowing, and filling processes.
- Minimizes energy consumption with a single thermal cycle and low-pressure operations.
- Enhances product quality with oil-free preform production and comprehensive inspection capabilities.
- Increases production flexibility with compatibility across various fillers and product types.
- Streamlines operations with fewer operators needed and a compact system footprint.
- Applications
- Carbonated beverages,Personal care products,Hot-fill products,Edible oils,Alcoholic beverages,Cold-fill products,Home care products,Energy drinks,Milk and dairy derivatives,Still beverages,Premium clear juices
- End products
- Premium apple juice,Olive oil,Liquid detergent,Skimmed milk,Bottled water,Hot-fill teas,Sports drinks,Shampoo,Soft drinks,Cold-fill fruit juices,Beer
- Steps before
- Material selection,Preform design,Raw material preparation
- Steps after
- Packing,Labeling,Sterilization
- Input ingredients
- PET,rPET
- Output ingredients
- still beverages,carbonated beverages,cold-filled products,hot-filled products,sensitive products,products with pulp,CSD without preservatives,edible oil,milk and derivatives,premium clear juices,home care products,personal care products
- Market info
- Max Mechanical Output
- 54,000 P/Hour
- Max Bottle Size
- 3L
- Max Preform Weight
- 60g
- Max Preform Length
- 150mm
- Min Preform Base Thickness
- 0.95mm
- Max Throughput
- 1300 kg/hour
- Blowing Cavities
- 24
- Filling Valves
- 60
- Cavitation (Example)
- XTREME 96/24
- Working mechanism
- Integrated preform production,bottle blowing,filling,and capping
- Integration Level
- 1-step system
- Automation level
- Easy operation with reduced manpower
- Batch vs. continuous operation
- Inline Continuous
- Energy efficiency
- Extremely low consumption
- Cleaning method
- Clean solution
- Flexibility
- Configuration for various products and fill types
- Compact footprint
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size and shape
- Up to 3L bottles
- Heat sensitivity
- Hot and cold-fill products
- Foaming
- Handled with isobaric fillers
- Viscosity
- High production rates with standard and complex custom containers
- Material type
- PET
- Machine footprint
- Compact
- Integration
- Preform,blow molding,filling,and capping
- Footprint
- Compact layout for integration
- Single thermal cycle
- Yes,allows low energy consumption
- Preform production type
- Injection-compression molding
- Operation control
- Fewer operators required
- Configuration flexibility
- For various product types
- Oil-free system
- Yes,100% preform inspection and clean
- Compact footprint
- Enhanced integration with less space
- Bottle size capacity
- Up to 3L Bottles
- Control panel type
- Touchscreen / PLC
- Integration possibilities
- Rotary blow molding,filling and capping
- System flexibility
- Cold-fill / Hot-fill / Still / Carbonated
- Material options
- PET / rPET
- Operation mode
- Low energy consumption / Reduced operator requirement
- Product type compatibility
- Beverages,Edible oil,Milk,Premium juices
- Footprint
- Compact