Ampoule filling and closing system
Optimize your production line with a high-speed system designed for seamless filling and closing of sterile liquid formulations, ensuring precise handling and minimizing contamination risk for critical pharmaceuticals.
Fills and Closes Ampoules Efficiently
The Type 504/505/506 machines from BAUSCH Advanced Technology Group offer a specialized solution for pharmaceutical and biotech manufacturers seeking precision in filling and closing ampoules. These rotary machines are engineered for continuous, high-speed operations, efficiently handling up to 24,000 containers per hour. They feature a rotary style for smooth transport and a rotation mechanism to minimize product foaming and ensure even heating of the ampoule stem. Equipped with a PLC system and user-friendly touch screen, they integrate seamlessly into existing production lines. Ideal for producing sterile injectables, vaccines, insulin, and more, these machines meet GMP standards and offer customizable options for diverse processing needs. Maintenance is streamlined with features designed for easy cleaning and reduced downtime, supported by robust engineering expertise from BAUSCH.
Benefits
- Increases production efficiency with a throughput of up to 24,000 containers per hour.
- Enhances product quality by minimizing foaming and ensuring consistent ampoule heating.
- Reduces operator intervention with user-friendly PLC-controlled touch screen interface.
- Seamlessly integrates into current production lines, optimizing workflow and productivity.
- Ensures compliance with GMP standards for reliable pharmaceutical and biotech manufacturing.
- Applications
- Biopharmaceuticals,Liquid formulations,Pharmaceuticals
- End products
- Biologics,Vaccines,Hormone replacement therapies,Insulin,Iv fluids,Eye drops,Liquid antibiotics,Rehydration solutions,Sterile injectable solutions
- Steps before
- Component feeding,Ampoule preparation
- Steps after
- Sterilization,Packing,Quality control
- Input ingredients
- open ampoules,pre-sealed ampoules,vials,pharmaceutical products
- Output ingredients
- filled ampoules,closed ampoules,filled vials
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Process Type
- Fill,Close
- Speed
- 24,000 containers/hr
- Automation
- PLC-controlled
- Interface
- User-friendly touch screen
- Container Type
- Ampoules and Vials
- Rotation Feature
- Minimizes foaming and provides even heating
- Working mechanism
- Rotary style machine
- Integrated steps
- Fill and close ampoules
- Automation level
- PLC-controlled
- Changeover time
- Quick and easy
- Foaming control
- Rotation of object minimizes foaming
- Batch vs. continuous operation
- Continuous transport of objects
- System control
- User-friendly touch screen operation
- Biological compatibility
- Pharmaceutical-grade materials
- Cleanability
- Easy to clean,support for CIP/SIP
- Corrosive resistance
- Suitable for acids and bases used in pharmaceuticals
- Abrasion resistance
- Stainless steel and durable plastics
- Container Compatibility
- Ampoules and Vials
- Control panel type
- User-friendly touch screen
- Changeover capability
- Quick and easy changeover from ampoules to vials
- Transport type
- Rotary style machine
- Operation mode
- Continuous
- Control panel type
- User-friendly touch screen
- System control
- PLC
- Changeover capability
- Ampoules to vials