Compact aseptic vial filling system
Optimize your aseptic liquid filling with a compact system designed for seamless integration into confined spaces, ensuring sterility and precision for small batch liquid production, from vaccines to sterile ophthalmic solutions.
Fills, Stopper, and Caps Aseptic Vials
The BABY PHILL compact aseptic vial filling system from Comecer is designed to optimize small batch production for pharmaceutical manufacturers, radiopharmaceutical producers, and biotech companies. What sets BABY PHILL apart is its integrated plug-and-play modular design, offering seamless filling, stoppering, and capping processes within a Class A aseptic environment. It handles ready-to-use (RTU) vials and delivers a throughput of up to 2,500 vials per hour with a filling accuracy of +/- 0.5%. This system is ideal for producing sterile injectable drugs, biologics, and vaccines, ensuring full compliance with GMP guidelines and equipped with a 100% IPC control for quality assurance. Its compact footprint and easy integration with ancillary systems like vial washing machines and depyrogenation tunnels make it a versatile choice for diversified production needs. The BABY PHILL also features an Illuminate™ IIoT platform for enhanced manufacturing intelligence, helping you pinpoint efficiencies and maintain optimal production flow.
Benefits
- Enhances production efficiency with a compact design for seamless integration into existing facilities.
- Minimizes contamination risk with 100% in-process control and Class A aseptic environment.
- Offers flexible production with quick format changes and compatibility with various vial sizes.
- Reduces energy usage and operational costs with efficient, servo-driven filling functions.
- Ensures regulatory compliance and product quality with GMP adherence and precise filling accuracy.
- Applications
- Biopharmaceuticals,Ready-to-use (rtu) vials,Aseptic liquid filling,Liquid formulations
- End products
- Sterile injectable drugs,Biologics,Vaccines,Ready-to-use injectable vials,Small volume parenteral drugs,Sterile ophthalmic solutions,Pre-filled syringes
- Steps before
- Vial Loading,Vial Washing,Depyrogenation
- Steps after
- Capping,Reject Inspection,Tray Loading
- Input ingredients
- RTU vials,bulk vials,stopper,aluminum caps,PushFitCap
- Output ingredients
- filled vials,stoppered vials,capped vials,removed waste vials
- Market info
- Comecer is known for manufacturing advanced containment and isolation systems, particularly in the pharmaceutical and nuclear medicine sectors, with expertise in custom-engineered equipment, ensuring high safety and compliance standards.
- Filling speed
- up to 40 pcs/min
- Filling accuracy
- ±0.5%
- Filling volume
- 8ml - 10ml/10R
- Filling method
- Peristaltic or Volumetric Piston Pumps
- Automation
- Plug and Play
- Batch size
- Small and medium batches
- Aseptic environment
- Grade A – ISO5
- Rotating vial system
- Yes
- Closed system type
- All-in-one filling-stoppering-capping
- Containment barrier
- For Highly Potent drugs
- Reject station
- Camera for stopper/caps
- Walking beam entrance
- With vial optical counter
- Decontamination chamber
- Fast
- Tray inversion system
- Manual or Automatic feeding
- Illuminated™ MI platform
- IIoT manufacturing intelligence
- Tray loading
- Manual or semi-automatic
- Filling method flexibility
- Additional filling pump for double shot
- Capping station
- Flip-off,Tear-Off or Press-on Caps
- Cooling zone
- Integrated
- Cleanroom Classification
- ISO 5
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- Changeover time
- Fast
- CIP/SIP
- SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- Optimal
- Biological compatibility
- Yes
- Cleanability
- Aseptic environment compliant
- Corrosive resistance (e.g. acids)
- Stainless steel structure
- Density/particle size
- RTU Vials compatibility
- Filling Purpose
- Aseptic Liquid Filling
- Compact footprint
- Extremely reduced footprint
- Control panel type
- Human Machine Interface (HMI)
- Discharge method
- Exit on tray
- Rotating system
- Rotating vial system
- Vial Feeding
- Rotating Table
- Isolation
- Class A isolator
- Vial type
- Ready-to-use (RTU) vials
- Tray management
- Tray Inversion System
- Control panel type
- HMI with touchscreen interface
- Integration possibilities
- Illuminate™ MI
- Modular design
- Different configurations for various production needs
- Vial closure compatibility
- Stopper / AluCap / PushFitCap
- Filling pump options
- Peristaltic or Volumetric Piston Pumps
- Capping station options
- Flip-off,Tear-Off,or Press-on Caps
- Isolator or RABS option
- Class A Isolator or RABS with glove integrity testing
- Pressure control
- Available during capping
- Glove testing device
- Speedy Glove
- Lyophilizer integration
- Optional integrated lyophilizer