pharmaceutical lyophilised filling line
For high-precision production of moisture-sensitive drugs, this aseptic system ensures seamless integration of vial filling, lyophilization, and capping, offering a robust solution for complex pharmaceutical formulations.
Processes and Lyophilizes Sensitive Biopharmaceuticals
The LyoMega 180ST Lyophiliser from Telstar is engineered for aseptic lyophilization of high-value biopharmaceuticals. This system stands out with its integrated automatic conveyors within an aseptic isolator, coupled with an ionHP H2O2 biodecontamination system, ensuring contamination-free processing of monoclonal antibodies and chemotherapy agents. Designed for turnkey operations, it automates critical processes: filling, freeze drying, and capping, with capacities tailored to vial applications. Its high-speed, PLC-controlled automation facilitates seamless integration into existing production lines, enhancing throughput while minimizing manual intervention. Constructed from GMP-compliant materials, it supports stringent pharmaceutical standards, offering options for enhanced material compatibility. Efficient cleaning and maintenance are facilitated by its CIP capabilities, reducing downtime and ensuring operational efficiency.
Benefits
- Ensures sterile processing with integrated aseptic isolator system.
- Enhances production efficiency through automated loading and unloading.
- Maintains product integrity for moisture-sensitive pharmaceuticals.
- Streamlines compliance with GMP standards.
- Minimizes contamination risk with ionHP H2O2 biodecontamination.
- Applications
- High potent drugs,Innovative drugs,Vial applications,Biopharmaceuticals,Hygroscopic products,Anticancer drugs
- End products
- Injectable vials,Lyophilized vaccines,Moisture-sensitive pharmaceuticals,Chemotherapy agents,Monoclonal antibodies,Novel drug formulations,Hormonal therapies
- Steps before
- Vial Filling,Cap Placement
- Steps after
- Lyophilization,Freeze Drying,Biodecontamination,Buffer Conveyance,Capping,Packing
- Input ingredients
- vials,high potent drugs,hygroscopic products
- Output ingredients
- sterile lyophilised drugs,sealed vials
- Market info
- Telstar is known for specializing in the design, engineering, and manufacturing of advanced vacuum and aerospace solutions, gaining a strong reputation for their innovative and customized equipment in pharmaceutical, medical, and scientific research sectors.
- Automation
- Integrated automatic conveyors
- Biodecontamination System
- ionHP H2O2
- Freeze Dryer Model
- LyoMega 180 ST
- Loading/Unloading Unit
- RXRLUS (row x row automated)
- Isoaltor System
- Aseptic
- Year of Manufacture
- 2016
- Scope of Line
- Sterile Multi-Chamber Filling and Freeze Drying
- Aseptic enclosure
- Yes
- Automation level
- Fully automated
- Batch vs. continuous operation
- Batch
- Cleaning method
- Integrated ionHP H2O2 biodecontamination
- CIP/SIP
- Integrated in filling line
- Loading/Unloading
- Automated RXRLUS
- Freeze drying
- LyoMega 180 ST Lyophiliser
- Conveyor system
- Integrated automatic conveyors
- Corrosive resistance (e.g. acids)
- Stainless steel
- Biological compatibility
- Pharma-grade materials
- Cleanability
- Easy to clean surfaces
- Abrasion resistance
- High durability materials
- Density/particle size
- 0.5–2 g/cm³
- Container type
- Vials
- Footprint
- Aseptic Isolator System
- Machine Layout
- Multi-Chamber
- Lyophiliser Type
- LyoMega 180 ST
- Filling,Closing Machine Type
- Integrated with Buffer Conveyors
- Automated System
- Automated load/unload system
- Conveyors
- Integrated Automatic
- Capping Module
- Included
- Biodecontamination System
- Integrated ionHP H2O2
- Control panel type
- Touchscreen / PLC
- Integration possibilities
- With LyoMega 180ST Lyophiliser
- Automation level
- Fully automated with RXRLUS
- Decontamination system
- IonHP H2O2 biodecontamination
- Footprint
- Compact Multi-Chamber Design