Fully automatic filling lines for liquids
Achieve precise dosing and filling of liquids with minimal cycle times using compact solutions designed for seamless integration and reliable operation across a range of viscosities.
Fills and Doses Liquids with Precision
The Hygienic Dispenser VHD-Q from ViscoTec offers a refined solution for industries requiring precise liquid filling and dosing. Its compact, square-design dispensers enable seamless integration into existing filling lines, ensuring efficient use of space and adaptability to narrow tolerance requirements. Utilizing the ViscoTec endless piston principle, the dispenser handles a range of viscosities, from watery to highly viscous, making it ideal for products like detergent pods and blood separating gels. Operating with a dosing accuracy of +/- 99% and capable of short cycle times of 0.5 seconds, the VHD-Q supports continuous high-speed operations. It is fully PLC-controlled, offering easy integration and remote monitoring, while optional connection systems accommodate various materials and circulation needs to prevent sedimentation. Designed with hygiene in mind, it complies with GMP standards, and its modular construct allows for easy cleaning and maintenance, reducing downtime. The dispenser is available with optional heating systems for temperature-sensitive products, enhancing dosing precision and minimizing operational interruptions.
Benefits
- Ensures high productivity with 0.5-second cycle times, minimizing production bottlenecks.
- Provides precision dosing with +/- 99% accuracy, optimizing quality control.
- Simplifies integration with modular design, reducing setup and installation time.
- Enhances flexibility with support for a wide range of viscosities and materials.
- Minimizes maintenance downtime with easy-to-clean hygienic design compliant with GMP standards.
- Applications
- Cleaning agent tabs,Fruit purees,Blood separating gels,Household products,Medical products,Food products,Detergent pods,Food supplements
- End products
- Aseptic packaging purees,Dishwasher gel packs,Fruit smoothie pouches,Liquid detergent pods,Protein supplement powders,Anti-coagulant gel packs,Vitamin booster shots,Contrast gels for medical imaging
- Steps before
- Purification,Emulsification,Mixing,Preparation of liquid formulations
- Steps after
- Sterilization,Packing,Cleaning,Quality Control
- Input ingredients
- watery materials,high viscosity materials,low viscosity liquids,liquids to pasty substances,solids-laden liquids,suspensions,abrasive fluids,sticky substances
- Output ingredients
- precisely dosed liquids,cleanly processed pasty substances,correctly dispensed high viscosity materials,various household products,detergent pods,cleaning agent tabs,food products,food supplements,fruit purees,medical products,blood separating gels
- Market info
- Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.
- Cycle Time
- 0.5 seconds
- Filling Volume
- 0.1 to 20 ml
- Viscosity Compatibility
- Watery to high viscosity
- Accuracy
- ± 1%
- Dosing Type
- Volumetric
- Automation
- Fully Automatic
- Material Compatibility
- Abrasive,sticky,solids-laden
- Multiple Liquid Filling Lines
- Yes
- Hygienic Design
- Yes
- Temperature Control
- Optional Heating Systems
- Working mechanism
- Endless piston principle
- Cycle time
- 0.5 seconds
- Batch vs continuous operation
- Flexible / Inline Continuous
- Cleaning method
- Easy cleanability / Optional CIP
- Integration flexibility
- Easy integration into filling lines
- Automation level
- Fully automated
- Viscosity range
- Watery to high viscosity materials
- Suck-back feature
- Adjustable suck-back to prevent dripping
- Temperature control
- Optional heating systems
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Easy CIP/SIP
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.1 to 20 ml
- Machine footprint
- Compact,square design
- Dispenser shape
- Square
- Integration method
- Easy integration in filling lines
- Liquid supply connection
- Directly connected,no hoses/pipes
- Heating system option
- Heating sleeves or cartridges
- Discharge method
- Form-fitting,modular design
- Dosing needle
- Adapted length and diameter
- Use of manifolds
- Yes
- Integration possibilities
- Easy integration in existing filling lines
- Footprint Design
- Compact design,square dispenser
- Modular Design
- Modular design for easy customization
- Connection Options
- Direct or hose/piping connections available
- Temperature Control
- Optional heating systems for viscosity management