Ophthalmic filling solution for eye drops
Enhance your ophthalmic production line with a solution designed for precision filling and sterility, ensuring high-quality eye care products with every batch.
Fills and Caps Sterile Ophthalmic Solutions
The Hull i-Dositecno Ophtha-Line™ from SP Industries is an innovative ophthalmic filling machine that excels in accuracy and sterility. Utilizing servo-driven technology, it efficiently fills and caps ophthalmic solutions, such as lubricating and preservative-free eye drops, ensuring sterile processing throughout. The system supports continuous high-speed operations, handling up to 12,000 units per hour. Designed for seamless integration into existing lines, it features a mechanical unscrambler for container sorting and feeding, along with servo-controlled nozzles for precise dosing from 0.1 mL to 250 mL. Compliant with cGMP, Annex 1, and FDA standards, it offers flexible configurations, accommodating various container types and cap systems. Siemens or Allen Bradley PLCs facilitate automation and superior control. Durable POMc change parts ensure long-term resilience, while an IQ/OQ validation package aids compliance, making it ideal for pharmaceutical and life sciences applications.
Benefits
- Enhances production efficiency with a high throughput of up to 12,000 units per hour.
- Ensures product sterility and compliance with regulatory standards, reducing contamination risks.
- Offers flexibility in container and cap handling, accommodating diverse packaging requirements.
- Streamlines operations with automated, servo-driven dosing, and assembly, lowering labor costs.
- Facilitates quick market entry with fast turnaround and installation in cleanrooms, RABs, or isolators.
- Applications
- Ophthalmic solutions,Sterile eye care products,Eye drops
- End products
- Preservative-free eye drops,Lubricating eye drops,Contact lens rewetting drops,Hydrating eye solutions,Antihistamine eye drops,Antibiotic eye drops
- Steps before
- Container Sorting,Container Loading
- Steps after
- Sterilization,Capping,Labeling,Packing
- Input ingredients
- plastic containers,eye care solutions,eye-drops,three-piece container closures,preservative-free drop caps
- Output ingredients
- filled eye care products,sterile eye solutions,processed ophthalmic products
- Market info
- Filling speed
- Up to 12,000 units per hour
- Container type
- Plastic containers up to 500 mL
- Filling volume
- 0.1 mL to 250 mL
- Filling nozzles
- One,two,or four
- Automation
- PLC-controlled servo motors
- Compliance
- 21 CFR Part 11,cGMP,GAMP5
- Filling speed
- Up to 12,000 units per hour
- Filling volume
- 0.1 mL to 250 mL
- Automation level
- PLC-controlled
- Container type handled
- Plastic containers up to 500 mL
- Changeover time
- Fast turnaround time
- Cap handling
- Pick and place for tips and caps
- Cleaning method
- Suitable for traditional cleanrooms,RABs,or isolators
- Sterility level
- Ultimate sterility
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container Size
- Up to 500 mL
- Control panel type
- Siemens or Allen Bradley PLC
- Discharge method
- Straight line with servo-driven filling nozzles
- Container type
- Plastic containers up to 500 mL
- Container feed method
- Innovative,oversized mechanical unscrambler
- Integration possibilities
- Configurable for various container sizes and closures
- Pick and place system
- Up to 4-channel for tips and caps