Complete bottling lines for beverage industries
Optimize your bottling process with high-speed, precision-engineered lines designed to handle a wide range of liquids, from delicate wines to robust spirits, ensuring seamless integration and reliable performance to meet demanding production targets.
Performs Filling, Corking, and Labeling Processes
GAI Macchine Imbottigliatrici offers a versatile range of bottling solutions designed for diverse applications including wine, spirits, oils, beer, and more. These systems excel in seamlessly integrating filling, corking, capping, and labeling into your production line, enhancing operational efficiency. Utilizing electropneumatic and mechanical technologies, these machines accommodate a variety of liquids, from still and sparkling wines to viscous products and syrups, with throughput capabilities ranging from 1,000 to 24,000 bottles per hour depending on the series. Each machine supports high-speed, automated operations through PLC control and remote monitoring, ensuring energy efficiency with optimized motor use. Available in durable materials to withstand various chemical exposures, they comply with industry standards, making them ideal for food and beverage sectors. The systems include user-friendly features like automatic level adjustments and centralized control, reducing manual intervention and easing maintenance with integrated cleaning options. Customization and extended engineering support are available to tailor solutions to specific production needs.
Benefits
- Enhances production efficiency by integrating multiple processes in one compact unit.
- Reduces labor costs with fully automated, PLC-controlled operations.
- Supports diverse product applications, allowing flexibility in production lines.
- Minimizes oxidation and contamination risks with inert gas technology and optimized sterilization.
- Configurable for various output speeds, meeting both small to large-scale production demands.
- Applications
- Still wines,Water,Champagne,Wine,Sparkling wines,Viscous products,Syrups,Oil,Canned beverages,Spirit,Beer
- End products
- Rosé wine,Red wine,Tomato paste,Soft drinks,White wine,Mineral water,Craft beer,Sparkling water,Vodka,Fruit syrup,Lager beer,Whiskey,Extra virgin olive oil,Carbonated beverages,Sunflower oil,Chardonnay,Maple syrup,Prosecco,Pinot noir,Brut champagne,Honey,Gin
- Steps before
- Rinsing,Deaeration,Filling preparation
- Steps after
- Vacuum corking,Capping,Labeling,Capsule application,Washing,Drying,Heat shrinking,Packing
- Input ingredients
- wine,beer,spirits,oil,water,cans,sparkling wine,champagne,viscous products,syrups
- Output ingredients
- bottles,cans,filled bottles,capped bottles,labeled bottles,packaged bottles
- Market info
- GAI Macchine Imbottigliatrici is known for its expertise in manufacturing high-quality bottling and packaging equipment, particularly excelling in innovative and reliable solutions for the wine, beverage, and food industries, esteemed for its technological advancements and customer-centric design.
- Capacity
- 1,000 to 20,000 bottles/hour
- Filling speed
- 500 to 24,000 bottles/hour
- Filling method
- Volumetric / gravity
- Automation
- Electro-pneumatic
- Container type
- Can / Glass
- Capsule type
- Heat-shrink / Polylaminate / Foil
- Labelling type
- Rotary / Linear
- Cleaning method
- Automatic CIP
- Capability
- Still,sparkling wine,champagne
- Output Increase
- up to 30% for sparkling wines
- Automation level
- Manual / PLC / Automated
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Variable depending on configuration
- Cleaning method
- CIP / Manual
- Flexibility
- Modular design for multiple functions
- Integrated steps
- Filling,corking,labelling
- Inert gas usage
- Used for deaeration and filling
- Maintenance requirements
- Easy maintenance
- Working mechanism
- Mechanical / Electro-pneumatic
- Viscous product handling
- Yes
- Foaming control
- Yes
- Heat sensitivity
- Managed
- Container size range
- 0.5 L – 2 L
- Container shape compatibility
- Various (cylindrical,conical,etc.)
- Sparkling vs. still product handling
- Both
- Machine footprint
- Compact and optimized for small-medium production floors
- Operation capacity
- 1,000 to 24,000 bottles/cans per hour
- Control panel type
- Automated with centralized control
- Discharge method
- Synchronized with filling and capping
- Filling series
- 500 to 20,000 b/h for different products
- Capsule application
- Heat-shrinking,polylaminate,or foil capsules
- Labelling options
- Linear and rotary labelling
- Control Panel Type
- HMI / Touchscreen / Manual
- Integration Possibilities
- PLC / SCADA / Industry 4.0
- Filling System Type
- Volumetric / Gravity / Electro-pneumatic
- Capping System Type
- Screw / Cork / Crown
- Labelling Options
- Rotary / Linear / Self-adhesive
- Packaging Options
- Bottles / Cans
- Output Capacity
- Customizable from 1,000 to 24,000 b/h
- Capsuling Options
- Heat-shrinking / Polylaminate / Foil caps
- Filling Volume Adjustment
- Automatic / Manual adjustment
- Product Type Compatibility
- Wine / Beer / Spirit / Oil