Filling solution for water packaging
Achieve efficient packaging for a variety of beverages with this high-speed filling solution, providing extended shelf-life through advanced hygiene features and dual-line production for uninterrupted operations.
Fills and Caps Liquid Products Efficiently
The Tetra Pak® TT/3 AD IC is a sophisticated filling and capping machine designed for high-speed liquid packaging. It operates on a dual-line architecture, allowing for uninterrupted production and efficient handling of liquid products such as bottled water, almond milk, and fruit nectar drinks. Its innovative design includes injection moulding and sealing technology to ensure a robust package integrity, ideal for a wide range of end-products like Greek yogurt and tomato sauce.
With a capacity of filling 9,000 packages per hour, this machine integrates seamlessly into existing production lines, equipped with a Cap Application Unit that ensures hygienic sealing using HEPA air protection and peroxide vapour pre-treatment. This ensures a 12-month shelf-life in ambient conditions, making it perfect for beverage producers and dairy manufacturers who demand high-quality and sustained product freshness.
The TT/3 AD IC supports automated operations with features such as the Package Line Monitoring Service (PLMS), enabling remote supervision and reducing operator complexity. It offers flexibility and efficiency, with quick recipe adjustments and minimal downtime during maintenance, thanks to its integrated capping unit and user-friendly operator interface.
Constructed to handle continuous operation in diverse conditions, this machine prioritizes energy efficiency and is built with durable materials to withstand demanding production environments, ensuring long-life performance and reduced maintenance costs. Its compliance with stringent food safety standards underscores its design for excellence in liquid packaging solutions.
Benefits
- Enhances operational efficiency with dual-line production for continuous output.
- Extends product shelf-life to 12 months, minimizing waste and ensuring product integrity.
- Reduces labor costs with a user-friendly operator interface and automation features.
- Maintains high hygiene standards through peroxide pre-treatment and HEPA air protection.
- Minimizes maintenance with integrated design and durable construction.
- Applications
- Sauces,Water,Nectar,Dairy alternatives,Still drinks,Flavored and value-add milk,Semi-hard cheese,Yogurt,Fruit preparations,Juice,Baby food,Fermented dairy
- End products
- Havarti cheese,Kefir,Fruit purees,Bottled water,Infant formula,Non-carbonated beverages,Almond milk,Strawberry milk,Soy milk,Coconut water,Greek yogurt,Fruit nectar drinks,Gouda cheese,Chocolate milk,Salsa,Tomato sauce
- Steps before
- Packaging material pre-treatment,Injection moulding,Cap application
- Steps after
- Ambient distribution,Shelf-life extension,Quality assurance
- Input ingredients
- packaging material,hydrogen peroxide,polythene
- Output ingredients
- filled packages,500 ml Midi packages,sealed carton sleeves,tamper evident caps
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Filling speed
- 9000 packages/hour
- Filling volume
- 500 ml
- Automation
- Automatic recipe handling
- Shelf life
- 12 months
- Production type
- Two-line production
- Hygienic level
- High with HEPA air
- Material pre-treatment
- Hydrogen peroxide
- Cap application
- Integrated capping unit
- Operator interface
- Two Tetra Pak Operator Panels (TPOP)
- Injection moulding
- High pressure,water-cooled
- Two-line production
- Independent operation,no downtime
- Automation level
- PLC with remote monitoring
- Operator interface
- Reduces complexity,Tetra Pak Operator Panels
- CIP/SIP
- Peroxide and UV-light for hygiene
- Cleaning method
- Automated with peroxide and UV-light
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine Footprint
- Compact
- Discharge Method
- Two-line production
- Control Panel Type
- Tetra Pak Operator Panels (TPOP)
- Package Types
- 500 ml Midi package
- Shelf Life
- 12 months in ambient distribution
- Cleaning Method
- Operator-friendly with Package Line Monitoring Service (PLMS)
- Opening Mechanism
- Injection moulding for convenient opening
- Capping Unit
- Integrated Capping Unit with HEPA air
- Control panel type
- Tetra Pak Operator Panels (TPOP)
- Integration possibilities
- Package Line Monitoring Service (PLMS)
- Operator interface
- Extremely operator friendly with automatic recipe handling