Pharmaceutical liquid and powder filling solution
Achieve precise filling and capping of diverse formulations with a versatile system designed for seamless integration into compact production environments, ensuring minimal disruption and enhanced efficiency in pharmaceutical and diagnostic applications.
Fills, Caps, and Sterilizes Pharmaceutical Containers
The Hull i-Dositecno LI Versa-Line Pharmaceutical Filling and Capping System is engineered for precision and efficiency. This versatile equipment handles both liquid and powder formulations, serving diverse applications such as human insulin vials and COVID-19 test kits. Operating at speeds up to 200 units per minute, its servo-driven mechanism ensures consistent filling and capping precision. Its modular design allows seamless integration into existing production lines with options for vial washing, depyrogenation, and isolator compatibility to maintain aseptic conditions. Compliance with 21 CFR Part 11 and cGMP standards guarantees adherence to regulatory requirements. The system’s robust stainless steel construction ensures durability and meets stringent cleanroom standards, while CIP/SIP capabilities provide efficient, contamination-free cleaning. Tailored solutions are available through collaboration with dedicated engineers, offering customizable configurations to meet exact production demands.
Benefits
- Optimizes production efficiency with integrated filling and capping operations.
- Minimizes contamination risks through aseptic processing and cleanroom compliance.
- Reduces manual intervention with fully automated, PLC-controlled operations.
- Enhances flexibility with modular design adaptable to various container types.
- Ensures regulatory compliance with 21 CFR Part 11 and cGMP standards.
- Applications
- Liquid formulations,Biopharmaceuticals,Test kits,Ophthalmic solutions,Diagnostics,Veterinary health products,Oral solutions,Pharmaceuticals
- End products
- Human insulin vials,Monoclonal antibody cartridges,Oral hydration solution bottles,Veterinary vaccine syringes,Lubricating eye drops,Liquid cough syrup bottles,Blood glucose test kits,Covid-19 test kits,Anti-allergy eye drops
- Steps before
- de-bagging,de-lidding,washing,depyrogenation
- Steps after
- capping,freeze drying,lyophilization,external vial washing
- Input ingredients
- liquids,powders,bulk glass vials,ready-to-use pre-sterilized glass vials,syringes,cartridges
- Output ingredients
- filled vials,filled syringes,filled cartridges,capped vials,capped syringes,capped cartridges,200 units per minute
- Market info
- Automation
- PLC-controlled
- Filling speed
- Up to 200 units per minute
- Filling volume
- Configurable for vials,syringes or cartridges
- Compliance
- 21 CFR Part 11 compliant
- Material
- Premium stainless steel
- Cleanroom readiness
- Engineered for cleanroom requirements
- Configuration options
- Modular and easily configurable
- Drive system
- Servo-driven linear transport
- Filling nozzles
- Available with one,two or four
- Capping system
- Linear filling and capping
- Pick and place
- Up to 4-channel for stoppers,tips,and caps
- Integration capability
- Easily integrated with vial washers,sterilization,depyrogenation tunnels
- GMP compliance
- Built to cGMP and compliant to GAMP5
- Automation level
- PLC/SCADA
- Changeover time
- Quick setup
- CIP/SIP
- CIP 121°C / SIP 135°C
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleanability
- Fully compliant with cleanroom requirements
- Corrosive resistance
- Stainless steel construction
- 21 CFR Part 11 compliance
- Yes
- IQ/OQ validation
- Available
- CGMP compliance
- Yes
- GAMP5 compliance
- Yes
- Compact footprint
- Accessible from one side,wall installation
- Material
- Premium stainless steel
- Modular design
- Configurable and compatible with isolators