Integrated rotary blowing and filling system for Pet bottles

Optimize your beverage production with an integrated rotary system that streamlines high-speed blowing, filling, and capping into a seamless operation, reducing costs and boosting hygiene without compromising output quality.

Blows, Fills, and Caps PET Bottles

The Sincro Bloc R from SIPA is an integrated rotary system that streamlines the blowing, filling, and capping of PET bottles for diverse liquid products, ranging from mineral water to fruit juices and edible oils. This compact system stands out due to its high-speed throughput, reaching up to 65,000 bottles per hour, while maintaining superior container quality and hygiene standards. Operated electrically for precision, its stretch-blowing module supports both standard and hot-fill containers, ensuring flexibility across production demands.

Key applications include beverages, such as carbonated drinks and sensitive products, with effective solutions for both cold and hot filling processes. Its modular architecture allows seamless integration with existing production lines, enhancing overall efficiency. The energy-efficient design reduces operational costs through features like air conveyor elimination and reduced water usage.

SIPA’s system is engineered with a transfer module equipped with reliable starwheels and grippers, ensuring smooth bottle handling. The sterile air environment, coupled with HEPA filters, ensures high hygiene levels, crucial for sensitive product handling. Additionally, the equipment supports rapid changeovers for various bottle sizes and neck configurations, boosting production adaptability. For operations demanding robust cap handling solutions, the system offers Capstream and dual hopper options to ensure uninterrupted capping processes.

Overall, the Sincro Bloc R presents a comprehensive, energy-efficient solution for high-speed bottling, ideally suited for beverage and food production industries.

Benefits

  • Increases production efficiency by integrating blowing, filling, and capping in one compact system.
  • Cuts operational costs with reduced energy and water consumption.
  • Enhances product safety with an overpressured sterile environment and HEPA filtration.
  • Offers exceptional flexibility with fast changeovers for various bottle and neck sizes.
  • Minimizes labor requirements by enabling a single operator to manage the entire process.

General


Applications
Carbonated beverages,Isotonic drinks,Hot filled products,Sensitive products,Cold filled products,Still beverages,Tea,Fruit juices,Edible oil
End products
Mineral water,Olive oil,Sunflower oil,Sports drink,Vitamin water,Apple juice,Lemon iced tea,Orange juice with pulp,Sparkling water,Cold brew iced tea
Steps before
Preform production,Preform treatment,Bottle base cooling
Steps after
Sterile air cabin control,Contamination control,Cap application,Packing
Input ingredients
PET preforms,caps
Output ingredients
PET bottles,still water,carbonated water,carbonated soft drinks,fruit juices,isotonics,tea,edible oil
Market info

Technical Specifications


Speed
Up to 65,000 bottles/hour
Flexibility
Wide range of bottles,necks,and caps sizes
Changeover time
Quick change-over for different neck and bottle size
Filling method
Isobaric,gravity,and hot filling
Bottle production
2,800 bottles per hour per cavity
Energy consumption
Reduced due to no air conveyors or rinsers
Automation
Integration of Blower with Flextronic isobaric filler
Filling technology
Volumetric electronic isobaric filler
Hygiene level
High,with preform treatment and over-pressured environments
Blowing module
Electrically-driven stretching rods
Transfer module
Transfer starwheels with grippers
Cap handling solutions
Capstream and Twin/single Hopper
Bottle cooling option
Available on request
Filling volume
Varies by application and product type
Contamination control
HEPA filters and Mini-Enclosure for filling area

Operating Characteristics


Working mechanism
Integrated Rotary Blowing/Filling/Capping
Integrated steps
Stretch-blowing,Transfer,Filling,Capping
Batch vs. continuous operation
Continuous Inline
CIP/SIP
Pre-set for CIP/COP/SIP operations
Changeover time
Quick-changeover for different neck and bottle sizes
Automation level
PLC-controlled
Hygiene control
HEPA Filters,Overpressure sterile air cabins
Cleaning method
CIP
Energy efficiency
Reduced energy consumption
Flexibility
Handles wide range of bottles,necks,and caps sizes

Material Compatibility


Cleanability
High hygiene level
Corrosive resistance (e.g. acids)
Stainless steel components
Density/particle size
Applicable to various bottle sizes

Product type Characteristics


Container type
PET bottles
Product type
Carbonated soft drinks,mineral water
Neck size variety
Various neck sizes
Product temperature handling
Cold and hot filling
Cap type
Adapts to different caps

Physical Characteristics


Compact footprint
Yes
Control panel type
Touchscreen
Discharge method
Rotary system
Size or Tank Shape
Compact Integrated System
Feed/Discharge Method
Integrated Blowing/Filling/Capping

Custom Options


Control panel type
HMI with touch interface
Integration possibilities
Blowing,filling,capping in one system
Quick change-over system
Tool-less changeover for different bottle sizes
Compact footprint
Space-saving design
Modular solutions
Filling different products on the same line