Integrated rotary blowing and filling system for Pet bottles
Optimize your beverage production with an integrated rotary system that streamlines high-speed blowing, filling, and capping into a seamless operation, reducing costs and boosting hygiene without compromising output quality.

Blows, Fills, and Caps PET Bottles
The Sincro Bloc R from SIPA is an integrated rotary system that streamlines the blowing, filling, and capping of PET bottles for diverse liquid products, ranging from mineral water to fruit juices and edible oils. This compact system stands out due to its high-speed throughput, reaching up to 65,000 bottles per hour, while maintaining superior container quality and hygiene standards. Operated electrically for precision, its stretch-blowing module supports both standard and hot-fill containers, ensuring flexibility across production demands.
Key applications include beverages, such as carbonated drinks and sensitive products, with effective solutions for both cold and hot filling processes. Its modular architecture allows seamless integration with existing production lines, enhancing overall efficiency. The energy-efficient design reduces operational costs through features like air conveyor elimination and reduced water usage.
SIPA’s system is engineered with a transfer module equipped with reliable starwheels and grippers, ensuring smooth bottle handling. The sterile air environment, coupled with HEPA filters, ensures high hygiene levels, crucial for sensitive product handling. Additionally, the equipment supports rapid changeovers for various bottle sizes and neck configurations, boosting production adaptability. For operations demanding robust cap handling solutions, the system offers Capstream and dual hopper options to ensure uninterrupted capping processes.
Overall, the Sincro Bloc R presents a comprehensive, energy-efficient solution for high-speed bottling, ideally suited for beverage and food production industries.
Benefits
- Increases production efficiency by integrating blowing, filling, and capping in one compact system.
- Cuts operational costs with reduced energy and water consumption.
- Enhances product safety with an overpressured sterile environment and HEPA filtration.
- Offers exceptional flexibility with fast changeovers for various bottle and neck sizes.
- Minimizes labor requirements by enabling a single operator to manage the entire process.
- Applications
- Carbonated beverages,Isotonic drinks,Hot filled products,Sensitive products,Cold filled products,Still beverages,Tea,Fruit juices,Edible oil
- End products
- Mineral water,Olive oil,Sunflower oil,Sports drink,Vitamin water,Apple juice,Lemon iced tea,Orange juice with pulp,Sparkling water,Cold brew iced tea
- Steps before
- Preform production,Preform treatment,Bottle base cooling
- Steps after
- Sterile air cabin control,Contamination control,Cap application,Packing
- Input ingredients
- PET preforms,caps
- Output ingredients
- PET bottles,still water,carbonated water,carbonated soft drinks,fruit juices,isotonics,tea,edible oil
- Market info
- Speed
- Up to 65,000 bottles/hour
- Flexibility
- Wide range of bottles,necks,and caps sizes
- Changeover time
- Quick change-over for different neck and bottle size
- Filling method
- Isobaric,gravity,and hot filling
- Bottle production
- 2,800 bottles per hour per cavity
- Energy consumption
- Reduced due to no air conveyors or rinsers
- Automation
- Integration of Blower with Flextronic isobaric filler
- Filling technology
- Volumetric electronic isobaric filler
- Hygiene level
- High,with preform treatment and over-pressured environments
- Blowing module
- Electrically-driven stretching rods
- Transfer module
- Transfer starwheels with grippers
- Cap handling solutions
- Capstream and Twin/single Hopper
- Bottle cooling option
- Available on request
- Filling volume
- Varies by application and product type
- Contamination control
- HEPA filters and Mini-Enclosure for filling area
- Working mechanism
- Integrated Rotary Blowing/Filling/Capping
- Integrated steps
- Stretch-blowing,Transfer,Filling,Capping
- Batch vs. continuous operation
- Continuous Inline
- CIP/SIP
- Pre-set for CIP/COP/SIP operations
- Changeover time
- Quick-changeover for different neck and bottle sizes
- Automation level
- PLC-controlled
- Hygiene control
- HEPA Filters,Overpressure sterile air cabins
- Cleaning method
- CIP
- Energy efficiency
- Reduced energy consumption
- Flexibility
- Handles wide range of bottles,necks,and caps sizes
- Cleanability
- High hygiene level
- Corrosive resistance (e.g. acids)
- Stainless steel components
- Density/particle size
- Applicable to various bottle sizes
- Container type
- PET bottles
- Product type
- Carbonated soft drinks,mineral water
- Neck size variety
- Various neck sizes
- Product temperature handling
- Cold and hot filling
- Cap type
- Adapts to different caps
- Compact footprint
- Yes
- Control panel type
- Touchscreen
- Discharge method
- Rotary system
- Size or Tank Shape
- Compact Integrated System
- Feed/Discharge Method
- Integrated Blowing/Filling/Capping
- Control panel type
- HMI with touch interface
- Integration possibilities
- Blowing,filling,capping in one system
- Quick change-over system
- Tool-less changeover for different bottle sizes
- Compact footprint
- Space-saving design
- Modular solutions
- Filling different products on the same line