Sterile filling line for liquid and powder
In pharmaceutical manufacturing, ensuring sterile filling of liquid and powder in containers while minimizing contamination risk is crucial. The production process requires a highly integrated system that guarantees precise filling, capping, and adherence to regulatory standards for sterility.
Customized sterile filling and packaging solution
The filling line offered by Austar, in collaboration with ROTA from Germany and M&O Perry from the United States, provides a comprehensive solution for sterile filling of liquid and powder. The system integrates a freeze-dryer and an automatic loading/unloading device for lyophilized powder packaging. Key components include an advanced washing machine with a unique pincer design and servo control for low breakage rates, a heating tunnel with individual air circulation in three zones for energy saving, and a filling machine equipped with a transport system that handles various container sizes without needing format changes. Additional features like 100% IPC weighing and unique stoppering technology help maintain productivity without compromising liquid sterility. The capping machine employs a single blade design to reduce operator errors and ensure uniform capping.
Benefits
- Ensures high sterility in filling and packaging
- Handles multiple container sizes without format changes
- Integrated freeze-dryer for lyophilized powder
- Energy-efficient heating tunnel design
- Reduces operator errors and maintains consistent quality