Integrated linear blowing and filling system for Pet containers
Streamline your PET container production with integrated systems that ensure high-speed, hygienic operations while reducing energy and maintenance costs. Perfect for producers aiming to optimize efficiency and flexibility in handling both cold and hot-filled beverages.
Blows, Fills, and Caps PET Containers
The Sincro Bloc L from SIPA offers an integrated solution for high-speed and hygienic production of PET containers. This compact system seamlessly combines linear blowing, filling, and capping in one streamlined process. Engineered for a wide range of applications, it supports products from mineral water to non-food liquids like detergent. With capabilities reaching up to 12,000 bottles per hour, the Sincro Bloc L is designed for continuous, automated operations with minimal operator intervention. Notable for its hygienic design, the equipment features a short connection between blowing and filling and an over-pressured environment, eliminating the need for air conveyors and rinsers. This results in significant reductions in energy and water consumption. The system’s flexibility allows for bottle sizes up to 20 liters and neck finishes up to 48 mm. Its modular transfer process ensures seamless integration within existing production lines, offering a reduction in downtime and maintenance costs. The fully electric design and integrated CIP/SIP capabilities further enhance its operational efficiency and hygiene, making it an optimal choice for manufacturers seeking both quality and cost-effectiveness in their packaging solutions.
Benefits
- Enhances production efficiency with integrated blowing, filling, and capping in one system.
- Reduces operational costs by eliminating air conveyors and rinsers.
- Maintains high hygienic standards with over-pressured environments and CIP/SIP-ready design.
- Offers flexibility with quick change-over for diverse bottle sizes and shapes.
- Minimizes footprint with a compact design that requires only one operator.
- Applications
- Carbonated beverages,Mineral water,Isotonic drinks,Milk,Non-food products,Cold-filled beverages,Alcoholic beverages,Food products,Juice,Tea,Hot-filled sensitive products,Dairy products,Edible oil
- End products
- Bottled mineral water,Sports drinks,Spirits,Cheese whey drinks,Flavored milk,Beer,Whole milk,Hot-filled fruit beverages,Wine,Sparkling water,Tomato sauce,Fruit juices,Detergent bottles,Olive oil,Iced coffee,Salad dressings,Shampoo bottles,Carbonated soft drinks,Sunflower oil,Iced tea
- Steps before
- Preform production,Preform treatment,Preform drying
- Steps after
- Filling,Capping,Labeling,Secondary packaging
- Input ingredients
- PET preforms,caps,air,water
- Output ingredients
- filled PET bottles,capped PET bottles,still mineral water bottles,carbonated beverage bottles,juice bottles,tea bottles,isotonic drink bottles,milk bottles,dairy product bottles,edible oil bottles,alcoholic beverage bottles,food product bottles,non-food product bottles
- Market info
- Automation
- Fully electric
- Capacity
- Up to 12,000 bottles/hour
- Bottle Size
- 200 ml to 20L
- Neck Finish
- 26mm to 48mm
- Filling Method
- Volumetric / Gravity
- Output per Cavity
- 1,800 bottles/hour
- Energy Consumption
- Reduced energy consumption due to absence of air conveyors
- Hygiene Level
- High,due to preform treatment and over-pressured environment
- Transfer Module
- Brushless motor controlled linear transfer unit
- Flexibility
- Handles bottles of various shapes without body guides
- Cap Handling Solutions
- Capstream gravitational system
- CIP/SIP Operations
- Pre-set for CIP/COP/SIP
- Blower Output
- SFL 4/4 to SFL 6/6 XXL
- Operating Flexibility
- Can produce standard and hot fill containers
- Body Change-over Time
- Minimal due to elimination of body guides
- Thermal Inertia
- Low,for higher heating process consistency
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Quick-change-over system
- CIP/SIP
- Pre-set for CIP/COP/SIP operations
- Cleaning method
- CIP
- Energy efficiency
- Reduced energy consumption
- Working mechanism
- Integrated Blowing/Filling/Capping
- Integrated steps
- Linear Blowing/Filling/Capping
- Operating flexibility
- Extreme
- Bottle up to 20L
- Space saving
- Compact footprint
- Hygiene
- High hygiene level with over-pressured environment
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Suitable for
- Still mineral water
- Sensitive product handling
- Yes
- Compact footprint
- Reduced footprint
- Container size capability
- 200 ml to 12 liters
- Neck finish range
- 26 mm to 48 mm
- Maximum bottle size
- 20 liters
- Operator control
- One operator control
- Integrated system components
- Blowing,filling,capping
- Control panel type
- HMI with touch screen
- Integration possibilities
- Blowing/Filling/Capping Integration
- Modular design
- Expandable with additional units
- Custom bottle size capability
- 200 ml to 20L
- Custom neck finish capability
- 26mm to 48 mm
- Operator interface
- Single operator control
- Cap handling options
- Gravitational/Pick and Place