Aseptic filling technology for dairy products
Ensure product integrity and extend shelf life with a high-speed aseptic filling solution, designed to efficiently handle diverse liquid viscosities, from milk to automotive fluids.
Sterilizes and Fills Liquid Products Aseptically
The SAS 5 from Serac is an aseptic filling machine designed to maintain sterility and efficiency across diverse liquid packaging applications. This machine utilizes an in-line packaging sterilization method with chemical treatments such as peracetic acid or hydrogen peroxide, or an electron-beam for enhanced compactness and environmental efficiency. Its unique design features a patented Multiflow magnetic valve for precise control, servo-driven capper, and waterproof heatsealer, ensuring high-speed operation up to 48,000 bottles per hour. Suitable for dairy, beverages, oils, sauces, personal care, and automotive products, the SAS 5 supports containers from 50 ml to 2 liters using materials like PET, HDPE, and PP. Integrating seamlessly into continuous, high-speed production lines, it offers traceability with full tracking of sterilization processes and permanent recording of production data. Equipped with CIP/SIP modules, it simplifies cleaning and maintenance, while optional nitrogen injection and extended monitoring capabilities enhance product quality and production oversight.
Benefits
- Maximizes production efficiency with high-speed output up to 48,000 bottles per hour.
- Ensures flexible operations by accommodating various container sizes and materials.
- Boosts product safety with thorough sterilization and aseptic processing.
- Enhances traceability with comprehensive production data monitoring and recording.
- Reduces cleaning time and contamination risks with integrated CIP/SIP systems.
- Applications
- Personal care,Sauces,Automotive products,Agrochemicals,Household products,Oils,Lube oils,Drinks,Thinners,Syrups,Paints,Dairy products
- End products
- Dishwashing liquids,Pesticides,Acrylic paints,Energy drinks,Cold brew coffee,Conditioner,Varnishes,Yogurt,Motor oil,Brake fluid,Olive oil,Milk,Liquid detergents,Salad dressings,Juice,Ketchup,Flavored milks,Shampoo,Herbicides,Engine coolant
- Steps before
- Container preparation,Bottle sterilization,Recipe selection
- Steps after
- Packing,Labeling,Distribution
- Input ingredients
- PET,HDPE,PP,peracetic acid,hydrogen peroxide
- Output ingredients
- bottles,dairy products,beverages,aluminum foil caps
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Capacity
- 6,000–48,000 bottles/hour (1L)
- Container sizes
- 50 ml–2 L
- Material Compatibility
- PET,HDPE,PP
- Chemical used
- Peracetic acid / Hydrogen peroxide
- Sterilization method
- Electron-beam (BluStream) / Chemical
- Nitrogen injection
- Available
- Automation
- Servo-driven
- CIP/SIP
- Available
- Filling method
- Multiflow (patented) magnetic valves
- Cap type
- Waterproof heatsealer for aluminum foil caps
- Automation level
- Servo-driven
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Delivered with CIP/SIP module
- Cleaning method
- In-line packaging sterilization with chemical or electron-beam
- Nitrogen injection
- Just before aseptic filling
- Sterilization Process
- Chemical treatment or electron-beam
- Hygienic Design
- Unique hygienic design with waterproof heatsealer
- Corrosive resistance (e.g. acids)
- Peracetic acid / H₂O₂
- Density/particle size
- 0.5–2.5 g/cm³
- Container size range
- 50 ml to 2 L
- Material compatibility
- PET,HDPE,PP
- Control panel type
- Servo-driven