Aseptic filling technology for dairy products
Ensure product integrity and extend shelf life with a high-speed aseptic filling solution, designed to efficiently handle diverse liquid viscosities, from milk to automotive fluids.
Sterilizes and Fills Liquid Products Aseptically
The SAS 5 from Serac is an aseptic filling machine designed to maintain sterility and efficiency across diverse liquid packaging applications. This machine utilizes an in-line packaging sterilization method with chemical treatments such as peracetic acid or hydrogen peroxide, or an electron-beam for enhanced compactness and environmental efficiency. Its unique design features a patented Multiflow magnetic valve for precise control, servo-driven capper, and waterproof heatsealer, ensuring high-speed operation up to 48,000 bottles per hour. Suitable for dairy, beverages, oils, sauces, personal care, and automotive products, the SAS 5 supports containers from 50 ml to 2 liters using materials like PET, HDPE, and PP. Integrating seamlessly into continuous, high-speed production lines, it offers traceability with full tracking of sterilization processes and permanent recording of production data. Equipped with CIP/SIP modules, it simplifies cleaning and maintenance, while optional nitrogen injection and extended monitoring capabilities enhance product quality and production oversight.
Benefits
- Maximizes production efficiency with high-speed output up to 48,000 bottles per hour.
- Ensures flexible operations by accommodating various container sizes and materials.
- Boosts product safety with thorough sterilization and aseptic processing.
- Enhances traceability with comprehensive production data monitoring and recording.
- Reduces cleaning time and contamination risks with integrated CIP/SIP systems.
- Applications
- Personal care, Sauces, Automotive products, Agrochemicals, Household products, Oils, Lube oils, Drinks, Thinners, Syrups, Paints, Dairy products
- End products
- Dishwashing liquids, Pesticides, Acrylic paints, Energy drinks, Cold brew coffee, Conditioner, Varnishes, Yogurt, Motor oil, Brake fluid, Olive oil, Milk, Liquid detergents, Salad dressings, Juice, Ketchup, Flavored milks, Shampoo, Herbicides, Engine coolant
- Steps before
- Container preparation, Bottle sterilization, Recipe selection
- Steps after
- Packing, Labeling, Distribution
- Input ingredients
- PET, HDPE, PP, peracetic acid, hydrogen peroxide
- Output ingredients
- bottles, dairy products, beverages, aluminum foil caps
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Capacity
- 6, 000–48, 000 bottles/hour (1L)
- Container sizes
- 50 ml–2 L
- Material Compatibility
- PET, HDPE, PP
- Chemical used
- Peracetic acid / Hydrogen peroxide
- Sterilization method
- Electron-beam (BluStream) / Chemical
- Nitrogen injection
- Available
- Automation
- Servo-driven
- CIP/SIP
- Available
- Filling method
- Multiflow (patented) magnetic valves
- Cap type
- Waterproof heatsealer for aluminum foil caps
- Automation level
- Servo-driven
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Delivered with CIP/SIP module
- Cleaning method
- In-line packaging sterilization with chemical or electron-beam
- Nitrogen injection
- Just before aseptic filling
- Sterilization Process
- Chemical treatment or electron-beam
- Hygienic Design
- Unique hygienic design with waterproof heatsealer
- Corrosive resistance (e.g. acids)
- Peracetic acid / H₂O₂
- Density/particle size
- 0.5–2.5 g/cm³
- Container size range
- 50 ml to 2 L
- Material compatibility
- PET, HDPE, PP
- Control panel type
- Servo-driven