Ultrahygienic block for aseptic filling
In the production of sensitive beverages, ensuring product sterility while maintaining high throughput is critical. Contaminants during filling processes can compromise product quality and safety, necessitating advanced sterilization methods to eliminate risk without slowing down production.
Aseptic filling with integrated sterilization
The Contipure Bloc P from Krones is designed specifically for aseptic filling of sensitive products. This system integrates preform sterilization, blow molding, and aseptic filling within a single, compact unit. It utilizes gaseous hydrogen peroxide for preform sterilization, ensuring comprehensive internal and external treatment. The system features a high throughput of up to 72,000 containers per hour, dependent on container size and product type. The preform sterilization module uses targeted H₂O₂, with simultaneous airflow to guarantee effective sterilization without residue. The integrated blow molding and aseptic filling modules provide reliable, microbiologically safe filling in only 90 minutes for complete cleaning and sterilization. The Contipure Bloc P’s design minimizes manual interventions and downtime, allowing handling parts change-over in under 20 minutes. With the ability to switch caps and containers effortlessly, the system also boasts an operational uptime of up to 120 hours.
Benefits
- Comprehensive sterile environment, ensuring product safety
- High output capacity of up to 72,000 containers per hour
- Minimal downtime with 90-minute sterilization cycle
- Flexible production with easy change-over processes
- Extended operational periods of up to 120 hours