Dairy product filling solutions
Optimize your dairy production with advanced filling systems designed to enhance product safety, efficiency, and versatility across diverse liquid and semi-solid dairy applications.
Fills and Seals Aseptic Dairy Products
The SAS 5 Aseptic Filling Machine from Serac is engineered to maintain the sterility of dairy products, ensuring longer shelf life and distribution range. Specially designed for UHT milks and probiotics, it utilizes a precise filling and sealing process, integrating advanced decontamination methods such as Dry and Wet Paracetic Acid and E-beam sterilization. This machine achieves high precision in filling, with a tolerance of 0.1% at 1 sigma, making it ideal for sensitive products. Capable of handling diverse container materials including plastic, glass, and metal, the SAS 5 supports various bottle and cap decontamination processes to prevent recontamination. Its hygienic design aligns with EHEDG and FDA standards and includes a fully automated CIP/SIP system for efficient cleaning. Designed for seamless integration into production lines, it offers extensive customization options and engineering support to meet specific production needs.
Benefits
- Ensures product safety and extended shelf life through advanced aseptic filling and sealing.
- Minimizes downtime with a fully automated CIP/SIP system for quick, contamination-free cleaning.
- Enhances operational flexibility with compatibility across multiple container materials and shapes.
- Promotes food safety compliance by adhering to EHEDG and FDA standards.
- Reduces risk of recontamination with versatile decontamination processes for bottles and caps.
- Applications
- Whipped cream, Milk, Liquid dairy products, Cheese, Desserts, Plant-based milks, Yogurt, Dairy products
- End products
- Caramel cream, Custard, White milks, Liquid creams, Desserts cream, Clafouti, Fermented milks, Probiotics, Enriched milks, Cheese spreads, Sour cream, Rice pudding, Liquid cream, Pasteurized milks, Sterilized milks, Soya milks, Cooked dairy desserts, Ghee, Esl milks, Uht milks, Flavored milks, Drinking yogurts, Baked-caramel cream, Spoonable yogurts, Fresh dairy desserts
- Steps before
- Bottle manufacturing, Container decontamination, Microbiological sensitivity assessment
- Steps after
- Packing, Bottle, cap decontamination, Shelf-life extension
- Input ingredients
- white milks, flavored milks, enriched milks, drinking yogurts, fermented milks, liquid cream, cheese, sour cream, spoonable yogurts, desserts cream, fresh or cooked dairy desserts, UHT milk, sterilized milk, pasteurized milk, ESL milk, probiotics, soya milk, yogurts with pieces of fruit, viscous products, paste products, foaming products
- Output ingredients
- bottles, cups, PET bottles, PEHD bottles, PP containers, PS containers, glass bottles, metal containers, aluminum cups, carton cups
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Filling speed
- Up to 6000 cups/hour
- Filling accuracy
- ±0.1% at 1 sigma
- Automation
- PLC-controlled
- Container type
- Glass / PET / PEHD / PP / PS / Aluminum / Carton
- CIP/SIP
- Totally automatic
- Packaging material compatibility
- PET / PP / PS / Glass / Aluminum / Carton
- Decontamination method
- Dry and Wet Paracetic Acid, E-beam, Dry H202, Pulsed Light
- Product compatibility
- UHT milks, sterilized milks, pasteurized milks, ESL milks, flavored milks, drink yogurts, probiotics, liquid creams, whipped cream, soy milks
- Batch operation
- Aseptic / Ultra-clean / High value added products
- Shelf life
- Up to 90-120 days
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Container compatibility
- Plastic, glass, metal
- Container size compatibility
- Various (100 ml - 2 L)
- Material Design
- Stainless steel
- Modular Design
- Yes, adaptable to various requirements
- Filling zone elements
- Minimized for hygiene
- Turret cleaning ease
- No retention zones
- CIP/SIP system
- Fully automatic, no manual intervention
- Control panel type
- PLC-controlled
- Integration possibilities
- Monoblock solution (Rinsing – Filling – Capping)
- Container type compatibility
- PEHD, PET, PP, PS, glass, aluminum, carton
- Filling method
- Weight filling, rotary fill
- Filling application specialties
- Aseptic, Ultra-clean, Hygienic
- Decontamination process
- Dry and Wet Paracetic Acid, E-beam, Dry H202, Pulsed Light (caps)
- On-site bottle manufacturing
- SBL and Combox for stretch blow molding
- Hygienic design features
- Laminar airflow, CIP/SIP system, isolated electronic systems
- Machine systems
- Aseptic SAS, Ultra-clean H2F, Multifunction Blocks