Dairy product filling solutions
Optimize your dairy production with advanced filling systems designed to enhance product safety, efficiency, and versatility across diverse liquid and semi-solid dairy applications.
Fills and Seals Aseptic Dairy Products
The SAS 5 Aseptic Filling Machine from Serac is engineered to maintain the sterility of dairy products, ensuring longer shelf life and distribution range. Specially designed for UHT milks and probiotics, it utilizes a precise filling and sealing process, integrating advanced decontamination methods such as Dry and Wet Paracetic Acid and E-beam sterilization. This machine achieves high precision in filling, with a tolerance of 0.1% at 1 sigma, making it ideal for sensitive products. Capable of handling diverse container materials including plastic, glass, and metal, the SAS 5 supports various bottle and cap decontamination processes to prevent recontamination. Its hygienic design aligns with EHEDG and FDA standards and includes a fully automated CIP/SIP system for efficient cleaning. Designed for seamless integration into production lines, it offers extensive customization options and engineering support to meet specific production needs.
Benefits
- Ensures product safety and extended shelf life through advanced aseptic filling and sealing.
- Minimizes downtime with a fully automated CIP/SIP system for quick, contamination-free cleaning.
- Enhances operational flexibility with compatibility across multiple container materials and shapes.
- Promotes food safety compliance by adhering to EHEDG and FDA standards.
- Reduces risk of recontamination with versatile decontamination processes for bottles and caps.
- Applications
- Whipped cream,Milk,Liquid dairy products,Cheese,Desserts,Plant-based milks,Yogurt,Dairy products
- End products
- Caramel cream,Custard,White milks,Liquid creams,Desserts cream,Clafouti,Fermented milks,Probiotics,Enriched milks,Cheese spreads,Sour cream,Rice pudding,Liquid cream,Pasteurized milks,Sterilized milks,Soya milks,Cooked dairy desserts,Ghee,Esl milks,Uht milks,Flavored milks,Drinking yogurts,Baked-caramel cream,Spoonable yogurts,Fresh dairy desserts
- Steps before
- Bottle manufacturing,Container decontamination,Microbiological sensitivity assessment
- Steps after
- Packing,Bottle,cap decontamination,Shelf-life extension
- Input ingredients
- white milks,flavored milks,enriched milks,drinking yogurts,fermented milks,liquid cream,cheese,sour cream,spoonable yogurts,desserts cream,fresh or cooked dairy desserts,UHT milk,sterilized milk,pasteurized milk,ESL milk,probiotics,soya milk,yogurts with pieces of fruit,viscous products,paste products,foaming products
- Output ingredients
- bottles,cups,PET bottles,PEHD bottles,PP containers,PS containers,glass bottles,metal containers,aluminum cups,carton cups
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Filling speed
- Up to 6000 cups/hour
- Filling accuracy
- ±0.1% at 1 sigma
- Automation
- PLC-controlled
- Container type
- Glass / PET / PEHD / PP / PS / Aluminum / Carton
- CIP/SIP
- Totally automatic
- Packaging material compatibility
- PET / PP / PS / Glass / Aluminum / Carton
- Decontamination method
- Dry and Wet Paracetic Acid,E-beam,Dry H202,Pulsed Light
- Product compatibility
- UHT milks,sterilized milks,pasteurized milks,ESL milks,flavored milks,drink yogurts,probiotics,liquid creams,whipped cream,soy milks
- Batch operation
- Aseptic / Ultra-clean / High value added products
- Shelf life
- Up to 90-120 days
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Container compatibility
- Plastic,glass,metal
- Container size compatibility
- Various (100 ml - 2 L)
- Material Design
- Stainless steel
- Modular Design
- Yes,adaptable to various requirements
- Filling zone elements
- Minimized for hygiene
- Turret cleaning ease
- No retention zones
- CIP/SIP system
- Fully automatic,no manual intervention
- Control panel type
- PLC-controlled
- Integration possibilities
- Monoblock solution (Rinsing – Filling – Capping)
- Container type compatibility
- PEHD,PET,PP,PS,glass,aluminum,carton
- Filling method
- Weight filling,rotary fill
- Filling application specialties
- Aseptic,Ultra-clean,Hygienic
- Decontamination process
- Dry and Wet Paracetic Acid,E-beam,Dry H202,Pulsed Light (caps)
- On-site bottle manufacturing
- SBL and Combox for stretch blow molding
- Hygienic design features
- Laminar airflow,CIP/SIP system,isolated electronic systems
- Machine systems
- Aseptic SAS,Ultra-clean H2F,Multifunction Blocks